Gold Medal 2018 - User Manual

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Summary

Safety Precautions

Electrical Shock Hazard

Machine must be grounded to prevent electrical shock, injury, or death. Do not immerse in water.

Improper Installation and Service

Alterations can cause damage, injury, or death. Read instructions thoroughly before operating.

Hot Surface Warning

To avoid burns, do not touch heated surfaces or leave objects in contact with them.

Eye Protection for Servicing

Always wear safety glasses when servicing this equipment to prevent eye injury.

Operator Training and Age Restriction

Only trained personnel may operate. Machine not for use by anyone under the age of 18.

Installation Instructions

Shipment Inspection

Check for transit damage immediately and file claims with the transportation company.

Initial Setup

Remove all packing material and tape before starting operation.

Electrical Requirements and Grounding

Verify power supply (120V/240V, 400W) and ensure proper grounding for safety.

Pre-Operation Checks

Ensure switches are off, outlet is compatible, and polarity is correct before plugging in.

Operating Instructions

Melting Oil Procedure

Melt coconut popping oil in a 50lb pail by inserting the hot wand into congealed oil.

Hot Wand Handling Warning

To avoid serious burns, do not touch the hot wand when it is plugged in.

Care and Cleaning

Cleaning Procedure

Unplug, cool, wipe stainless steel with soapy cloth, and sanitize wooden handles before each use.

Maintenance Instructions

Service Safety Disclaimer

Improper service can cause injury or death. Read instructions thoroughly before servicing.

Water Immersion and Unplugging

Do not immerse equipment in water. Always unplug the machine before servicing.

Eye Protection During Maintenance

Adequate eye protection must be used when servicing to prevent eye injury.

Qualified Personnel Only

Following sections are for qualified service personnel familiar with electrical equipment.

Ordering Spare Parts

Part Identification and Ordering

Identify parts by photos/illustrations. Include part number, name, quantity, model, serial, and date.

Contact Information for Parts

Provides Gold Medal address, phone, fax, email, and web page for ordering parts.

Wiring Diagrams

Model No. 2018 Wiring

Illustrates the electrical connections for the Excalibur Hot Wand, Model No. 2018.

Wiring Diagrams

Model No. 2018 EX Wiring

Illustrates the electrical connections for the Excalibur Hot Wand, Model No. 2018EX.

The Excalibur Hot Wand, available in Model No. 2018 and 2018EX, is a specialized heating device designed primarily for melting solidified coconut popping oil in 50lb pails. This instruction manual provides comprehensive guidelines for its safe installation, operation, maintenance, and ordering of spare parts.

Function Description:

The core function of the Excalibur Hot Wand is to efficiently melt congealed coconut popping oil. This is achieved by inserting the heated wand into the oil, allowing the heat to liquefy it for easier use in food preparation, particularly in popcorn machines. The device is designed to be user-friendly, with a focus on safety during operation and cleaning.

Important Technical Specifications:

Model No. 2018: Operates on 120 Volts and consumes 400 Watts of power.
Model No. 2018EX: Operates on 240 Volts and consumes 400 Watts of power.
Components: The wand consists of a hot wand element, wooden handles, a lead-in cord, a strain relief, a junction box cover, screws (8-32 x 1/2 slotted H WH), a high limit thermostat, and a handle bar.
Part Numbers:
- Hot Wand: 79056 (2018), 79088 (2018EX)
- Wood Handle: 15010
- Lead-in Cord: 87085 (2018), 42369 (2018EX)
- Strain Relief T&B #3302: 89045
- Junction Box Cover: 79057
- 8-32 x 1/2 Slotted H WH: 49379
- High Limit Thermostat: 79058
- Handle Bar: 79059
Wiring Diagrams: Separate wiring diagrams are provided for Model No. 2018 (featuring black, white, and green wires for the lead-in cord and a black wire for the hot wand) and Model No. 2018EX (featuring brown, blue, and green wires for the lead-in cord and a brown wire for the hot wand). Both models utilize a high limit thermostat (P/N 79058).

Usage Features:

Installation:
- Requires proper grounding to prevent electrical shock.
- Must be plugged into a dedicated and protected circuit.
- All machine switches should be in the OFF position before plugging in.
- The wall outlet must accept grounded plugs and have proper polarity.
- Installation on a level surface is required.
- The use of extension cords is not recommended due to safety and performance concerns.
Operation:
- Remove the lid from the metal oil pail.
- Plug the hot wand into an appropriate electrical outlet.
- Gently push the hot wand into the congealed oil using the wooden handles.
- Once the oil has melted, unplug the hot wand and remove it from the pail.
- Place the hot wand on a stainless steel surface to cool.
Safety Precautions during Usage:
- DANGER: Machine must be properly grounded. Do NOT immerse any part in water or use excessive water for cleaning. Always unplug before cleaning or servicing. Improper installation, alteration, or maintenance can cause serious injury or death. Ensure all switches are OFF before plugging in.
- WARNING: Do NOT touch heated surfaces to avoid burns. Do NOT place or leave objects in contact with heated surfaces. Do NOT touch the hot wand when it is plugged in.
- CAUTION: Do NOT allow direct contact by the public in food service locations. Only trained personnel should operate the equipment. Not to be operated by anyone under the age of 18.

Maintenance Features:

Care and Cleaning:
- Unplug the machine and allow it to cool completely before cleaning.
- Wipe down stainless steel surfaces with a warm, soapy cloth.
- Clean the wooden handles to sanitize them before each use.
- DANGER: Do NOT immerse the machine in water. Always unplug before cleaning or servicing.
General Maintenance:
- Regular cleaning is essential for good sanitation practices and product advertising.
- DANGER: Maintenance should only be performed by qualified service personnel familiar with electrical equipment. Improper maintenance can lead to property damage, injury, or death.
- WARNING: Adequate eye protection must be used when servicing to prevent eye injury.
- The manual explicitly states that sections related to maintenance are intended only for qualified service personnel, not for the operator.
Ordering Spare Parts:
- Identify the needed part using photos, illustrations, and the parts list.
- Include part number, part name, and quantity when ordering.
- Provide the model number, serial number, and date of manufacture (from the machine nameplate).
- Orders can be placed with the Parts Department at Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA.
- Contact information for phone, fax, and email orders is provided:
  - Phone: (800) 543-0862, (513) 769-7676
  - Fax: (800) 542-1496, (513) 769-8500
  - E-mail: info@gmpopcorn.com
  - Web Page: www.gmpopcorn.com

Warranty Information:

Gold Medal Products Co. warrants its equipment to be free from defects in material or workmanship under normal use and service.

Labor: Six (6) months from the date of sale to the Original Purchaser.
Parts: Two (2) years from the date of sale to the Original Purchaser.
Exclusions: The warranty does not cover damage caused by accident, alteration, improper use, voltage, abuse, or failure to follow instructions.
Voidance: The warranty is void if alterations are made to the equipment.
Claim Process: The Original Purchaser must call Gold Medal Products Company at 1-800-543-0862 to discuss the equipment problem and receive instructions for repair or replacement.
Commercial Use: This equipment is manufactured and sold for commercial use only.