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Goodman GPG12 User Manual

Goodman GPG12
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INSTALLATION & OPERATING
INSTRUCTIONS for
GPG10 & GPG12
SINGLE PACKAGE GAS-ELECTRIC
HEATING & COOLING UNIT
Affix this manual and Users Information Manual adjacent to the unit.
US
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47-CSA-2.3 Central Furnaces
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Product Data Book applicable to
your model* for information regarding accessories.
'NOTE: Please contact your distributor or our
website for the applicable product data
book referred to in this manual.
10-245
Goodman Manufacturing Company, L.R
2550 North Loop West, Suite 400, Houston, TX 77092
www.qoodmanmfg.com
©2004 Goodman Manufacturing Company, L.R
6/04
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Goodman GPG12 Specifications

General IconGeneral
BrandGoodman
ModelGPG12
CategoryAir Conditioner
LanguageEnglish

Summary

SAFETY INSTRUCTIONS

Ordering Replacement Parts

Instructions on how to report shortages, damages, or order repair parts, including contact information.

Installer Responsibilities

Guides installers to familiarize themselves with the manual and specific installation requirements.

Owner Information

Advises owners to read and keep their warranty certificate in a safe place.

Gas Leak Safety Procedures

Provides critical steps to follow if a gas smell is detected, including immediate actions and who to contact.

Construction Heater Warning

Prohibits using the unit as a construction heater due to potential premature failure and exposure to harsh environments.

Water Damage Warning

Warns against using the unit if any part has been submerged in water and advises professional inspection.

Carbon Monoxide Hazard

Highlights the danger of carbon monoxide poisoning, especially in enclosed areas with other CO-producing devices.

UNIT LOCATION AND INSTALLATION

General Installation Requirements

Outlines essential requirements for all installations, including leveling, clearance from openings, and avoiding corrosive environments.

Ground Level Installation Base

Specifies requirements for concrete bases for ground-level installations, including size and thickness.

Rooftop Installation Considerations

Addresses structural strength requirements and the need for a safe, flat surface for rooftop installations.

Roof Curb Installation Details

Details requirements for roof curb installation, including structural support and ductwork placement.

TRANSPORTATION AND RIGGING

Transportation Damage Inspection

Instructions for inspecting the unit for damage upon arrival and reporting procedures.

Rigging and Moving Safety

Emphasizes maintaining the unit in an upright position during rigging and using appropriate lifting methods.

Roof Curb Rigging Procedures

Provides guidance on lowering the unit onto a roof mounting curb, noting its center of gravity.

GAS PIPING AND PRESSURE

Natural Gas Connection and Derate

Covers pipe sizing, inlet gas pressure, and derating for high altitudes for natural gas units.

Piping Practices and Leak Checks

Details proper piping practices, including material selection, joint compound use, drip legs, and leak testing procedures.

Propane Gas Conversion and Supply

Discusses conversion kits, safety standards, and supply pressure requirements for propane gas units.

PROPANE GAS INSTALLATIONS

Propane Gas Leak Detection Warning

Stresses the critical need for a gas detecting warning device due to propane's reduced odorant level and heavier-than-air properties.

Propane Gas Supply and Piping

Explains factors affecting propane supply pressure and requirements for tanks, regulators, and piping materials.

ELECTRICAL WIRING AND CONNECTIONS

Thermostat Location Guidelines

Provides guidelines for mounting thermostats, emphasizing optimal location for accurate temperature sensing.

Low Voltage Wiring Requirements

Instructs on connecting low voltage wiring to the thermostat and ensuring connections are waterproof.

Power Supply and Grounding Safety

Details connecting line voltage power supply and ensuring proper electrical grounding according to codes.

Unit Protection via Circuit Breakers

Advises on using appropriate fuses or circuit breakers to protect the unit from overcurrent conditions.

UNIT CONFIGURATION AND AIRFLOW

Unit Voltage Settings

Explains how to reconnect transformer primary leads for 230V or 208V operation.

Heat Anticipator Setting Procedure

Guides on setting the heat anticipator on the thermostat to ensure proper heating cycle frequency.

Airflow Conversion Methods

Describes how to convert units for horizontal or down-discharge airflow and the need to adjust blower speed if necessary.

Duct Cover Installation

Illustrates how to remove and install duct covers for different airflow configurations.

DUCTWORK, FILTERS, AND VENTING

Ductwork Design and Installation Standards

Covers duct system design, weatherproof barriers, and installation standards for exposed ductwork.

Air Filter Requirements and Installation

Emphasizes the necessity of air filters for performance and preventing internal part damage, and how to select them.

Venting System and Flue Hood

Details the self-contained venting system and the installation of the flue hood and bug screen.

Condensate Drain Connection

Explains the condensate drain connection and the requirement for a positive liquid seal.

Normal Heating Sequence of Operation

Describes the step-by-step process of how the unit initiates and maintains heating operation.

OPERATIONAL SEQUENCES AND CHECKS

Normal Cooling Sequence

Outlines the operational steps for cooling mode, from thermostat call to unit shutdown.

Fan Only Operation Mode

Explains the sequence for operating the unit in fan-only mode.

Heating Startup and Safety Checks

Details the steps for starting up the heating section, including checks and safety controls.

Rollout Protection Control Operation

Explains the function and location of the rollout protection device and safety warning for resetting it.

Secondary Limit Control Function

Describes the secondary limit control, its purpose, and conditions that may cause it to trip.

Pre-Operation Checks List

Lists essential checks to perform before putting the unit into operation, including gas and power supply status.

GAS PRESSURE AND INPUT MEASUREMENT

Measuring Inlet Gas Pressure

Provides methods for measuring inlet gas pressure for natural and propane gas, including required tools.

Manifold Pressure Measurement and Adjustment

Details how to measure manifold pressure with burners operating and how to adjust the pressure regulator.

Gas Inlet Pressure Adjustments

Explains how to check and adjust gas inlet pressure based on fuel type and potential issues.

Natural Gas Input Rate Check

Outlines the procedure for measuring natural gas input using a gas meter and calculating BTU per hour.

PERFORMANCE CHECKS AND SHUTDOWN

Main Burner Flame Inspection

Describes how to check burner flames for proper adjustment, stability, and color, and safety warnings.

Temperature Rise Measurement

Explains how to measure temperature rise and its importance for proper unit operation and blower speed.

External Static Pressure Check

Details the importance of checking external static pressure to determine if airflow is proper.

Blower Speed Adjustment Procedure

Guides on how to adjust blower speed taps for correct air temperature rise, with safety warnings.

Limit Control Check Procedure

Outlines how to check the operation of limit controls, including main burners turning off and blower delay.

Unit Shutdown Procedure

Details the steps required to safely shut down the unit for maintenance or service.

Cooling Startup and Refrigerant Charging

Covers cooling startup, compressor protection devices, and refrigerant charging for optimal performance.

TROUBLESHOOTING IGNITION AND OPERATION

Ignition Control Error Codes

Explains how to interpret diagnostic LED flashes for identifying internal and external control faults.

Abnormal Heating Operation Faults

Discusses internal control failures, external lockouts, and causes like dirty filters or faulty limits.

Pressure Switch Faults

Covers problems related to pressure switches being stuck open or closed, and their diagnostic codes.

Thermal Protection Device Faults

Explains thermal protection device failures, causes of primary limits opening, and automatic resetting.

MAINTENANCE AND COMPONENT CHECKS

Flame Detected with Gas Valve Closed

Describes a fault where flame is detected with the gas valve deenergized, its cause, and reset procedure.

Short Cycle Compressor Delay Feature

Explains the built-in delay feature to protect the compressor from short cycling situations.

Cleaning the Outside Coil

Advises on annual inspection and cleaning of the outside coil for optimal performance.

Motor Lubrication Information

States that condenser, evaporator, and induced draft motors are permanently lubricated and require no oiling.

Flame Sensor Cleaning and Testing

Details how to clean the flame sensor with steel wool to ensure a stable microamp signal.

Cleaning Flue Passages and Heat Exchanger

Provides step-by-step instructions for cleaning flue passages and heat exchanger tubes.

Main Burner Flame Inspection

Guides on inspecting the main burner flame for stability, color, and proper extension.

BURNER CLEANING AND PARTS LIST

Burner Cleaning Procedure

Step-by-step instructions for cleaning the burners, including manifold removal and reassembly.

Unit Accessories and Parts

Lists available accessories and functional parts for the unit, with ordering information.

General Parts Ordering Information

Provides guidance on ordering parts using model and serial numbers and obtaining sheet metal parts.

DIAGNOSTIC AND TIMING CHARTS

Ignition Control Diagnostic Indicator Chart

A chart correlating diagnostic LED flashes with specific operational faults and their causes.

Heating Cycle Timing Chart

Illustrates the timing sequence of various components during the heating cycle.

Cooling Cycle Timing Chart

Depicts the timing sequence of components during the cooling cycle.

UNIT DIMENSIONS AND SPECIFICATIONS

Unit Dimensional Drawings

Provides detailed diagrams and a table showing the physical dimensions of the unit and its components.

SINGLE STAGE WIRING DIAGRAM

Component Legend and Wiring Notes

Explains the component legend, wiring notes, power supply details, and motor speed tap configurations.

Status Light Diagnostic Codes

Lists the diagnostic codes indicated by the status light on the furnace control board for troubleshooting.

CLEARANCES AND FILTER RECOMMENDATIONS

Minimum Clearance Requirements

Specifies minimum clearances required around the unit for service and proximity to combustible materials.

Recommended Filter Size Chart

Provides a table listing recommended filter sizes based on the unit's tonnage.

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