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Graco Reactor E-20 Series - User Manual

Graco Reactor E-20 Series
76 pages
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Repair - Parts
Electric, Heated, Plural Component Proportioner. For spraying polyurethane foam and
polyurea coatings. For professional use only.
Not approved for use in European explosive atmosphere locations.
See pages 3 and 4 for model information, including
maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instr uctions in this
manual. Save these instructions.
312066ZAD
EN
WLE
Model E-XP1 Shown

Table of Contents

Other manuals for Graco Reactor E-20 Series

Questions and Answers

  • C
    Cheryl RojasNov 23, 2025
    Why does my Graco Industrial Equipment have no hose heat or low hose heat?
    • W
      Whitney RiceNov 24, 2025
      Several factors can cause low or no hose heat: * Loose electrical connections: Check and repair hose electrical connections. * Tripped circuit breakers: Reset breakers CB1 or CB2. * Hose zone: Ensure the hose zone is turned on by pressing the zone key. * Temperature settings: Verify A and B temperature setpoints and the hose temperature setpoint are appropriately set and increase if needed. * Temperature control board: Check if the board LED is blinking; if not, check power connections. If the board has power but the LED isn't blinking, replace the board. * Flow rate: Use a smaller mix chamber or decrease pressure if the flow is too high. * FTS installation: Install the FTS if it is not installed. * Heat-up time: Allow sufficient time for the hose to heat up, or preheat th...
  • K
    Keith PerryAug 23, 2025
    What to do if my Graco Industrial Equipment motor does not operate?
    • H
      haaschristinaAug 23, 2025
      If the motor isn't working, consider these potential causes: * Loose connections: Check the connections at the motor control board. * Circuit breaker: Reset the breaker (CB5) and check the voltage output. * Worn brushes: Inspect the brushes and replace if shorter than 0.7 in (17 mm). * Brush springs: Realign or replace broken or misaligned brush springs. * Brush holder: Clean the brush holder if brushes or springs are binding. * Armature: Replace the motor if the armature is shorted. * Motor commutator: Have the motor commutator resurfaced if damaged. * Motor control board: Replace the board if it's damaged.
  • E
    Erika PeckAug 27, 2025
    What causes erratic display on Graco Industrial Equipment; display turns on and off?
    • J
      John PowellAug 27, 2025
      An erratic display that turns on and off may be due to: * Low voltage: Ensure the input voltage is within specifications. * Poor display connection: Check cable connections and replace any damaged cables. * Damaged display cable: Clean corroded connections or replace the cable if damaged. * Ungrounded display cable: Ground the cable. * Excessively long display extension cable: Ensure the cable does not exceed 100 ft (30.5 m).
  • M
    Martha GarzaAug 27, 2025
    Why is my Graco Industrial Equipment hose temperature exceeding the set point?
    • H
      hallmichaelAug 27, 2025
      If the hose temperature exceeds the set point, consider these causes: * Overheating heaters: Check primary heaters for thermocouple problems or a failed element. * Faulty thermocouple connections: Ensure FTS connections are snug and clean. Also, check the connections of thermocouples to the long green plug on the heater control board, cleaning off any debris and re-plugging the wires and connector. * Damaged insulation: Ensure the hose bundle has adequate insulation evenly covering the entire length and connection joints.
  • B
    Bobby TorresAug 29, 2025
    How to troubleshoot a Graco Industrial Equipment fan that is not working?
    • X
      xjohnsonAug 29, 2025
      If the fan isn't working, check for these potential issues: * Blown fuse: Replace the fuse. * Loose wire: Check the wiring. * Defective fan: Replace the fan.
  • B
    Brian HoganSep 23, 2025
    What to do if there is no pressure on one side of Graco Industrial Equipment?
    • J
      Jacob JohnsonSep 23, 2025
      If there is no pressure on one side, check if fluid is leaking from the heater inlet rupture disk (314). If so, check if the heater (2) and PRESSURE RELIEF/SPRAY valve (SA or SB) are plugged; clear them if necessary. Replace the rupture disk (314) with a new one, and do not replace it with a pipe plug.
  • S
    Shirley MitchellSep 18, 2025
    What to do if temperature display does not illuminate on Graco Industrial Equipment?
    • Z
      Zachary WeaverSep 18, 2025
      If the temperature display does not illuminate: * Check cable connections. * Clean corroded connections or replace the cable if damaged. * Swap the display connection to the motor control board with the connection to the heater control board to see if the heater control board is causing the problem. Otherwise, the display cable or display is failing.
  • M
    Melinda ParkerSep 18, 2025
    What to do if pressure display does not illuminate on Graco Industrial Equipment?
    • L
      Lisa ParksSep 18, 2025
      If the pressure display does not illuminate: * Check the cable connections. * Clean corroded connections or replace the cable if damaged. * Swap the display connection to the motor control board with the connection to the heater control board to see if the motor control board is causing the problem. Otherwise, the display cable or display is failing.
  • M
    Matthew MartinezSep 7, 2025
    What to do if Graco Industrial Equipment primary heater(s) does not heat?
    • J
      jacksoncharlesSep 7, 2025
      If the primary heater(s) do not heat, check the following: * Heat turned off: Press the A or B zone keys to turn the heat on. * Temperature control alarm: Check the temperature display for a diagnostic code. * Thermocouple signal failure: Check for a disconnected Fluid Temperature Sensor (FTS) or thermocouple.
  • P
    Patricia McclainSep 4, 2025
    What causes low pump output in Graco Industrial Equipment?
    • D
      David WardSep 5, 2025
      Low pump output can be attributed to: * Obstructions: Clear any obstructions in the fluid hose or gun, and use a hose with a larger ID. * Pump valves: Consult the pump manual regarding worn piston or intake valves in the displacement pump. * Pressure setpoint: Reduce the pressure setpoint to increase output.

Summary

Important Safety Instructions

Repair Procedures

Before Beginning Repair

Essential steps and checks before starting repair work.

Pressure Relief Procedure

Safety steps to relieve system pressure before maintenance.

Pump and Drive System Service

Procedures for pump, drive housing, and motor brush maintenance.

Electrical and Control System Repair

Troubleshooting electrical components, motors, control boards, and sensors.

Parts Identification

Reactor Assembly Diagrams

Exploded views and part identification for the main assembly.

Component Parts Lists

Lists of common and model-specific parts.

Key Component Assemblies

Details on sub-assemblies like proportioner modules, heaters, displays, and control modules.

Technical Specifications and Support

Dimensions

Physical measurements of the equipment.

Technical Data

Specifications for pressure, temperature, output, and sound.

Warranty and Information

Details on Graco warranty and contact information.

Graco Reactor E-20 Series Specifications

General IconGeneral
BrandGraco
ModelReactor E-20 Series
CategoryPaint Sprayer
LanguageEnglish

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