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General| Brand | Graco |
|---|---|
| Model | Reactor 2 E-XP2 |
| Category | Paint Sprayer |
| Language | English |
Overview of the proportioning system for spraying polyurethane foam and polyurea coatings.
Instructions and precautions regarding electric shock risks associated with the equipment.
Hazards and safety measures for toxic fluids and fumes, including PPE requirements.
Guidelines for selecting and using appropriate personal protective equipment.
Risks associated with high-pressure fluid injection and necessary immediate actions.
Precautions to prevent fire and explosion due to flammable fumes and ignition sources.
Hazards related to fluid pressure rise due to thermal expansion in confined spaces.
Risks of chemical reaction and equipment rupture due to incompatible fluids with aluminum.
Hazards of solvents degrading plastic parts and requiring use of compatible solvents.
Consequences of misusing the equipment and essential operational guidelines.
Risks associated with moving parts, including pinching, cutting, or amputation.
Precautions to avoid burns from hot equipment surfaces and fluids.
Hazards and precautions when spraying or dispensing fluids containing isocyanates.
Information on materials that may become self-igniting if applied too thick.
Precautions to prevent cross-contamination between component A and B wetted parts.
Effects of moisture on isocyanates and methods to prevent curing and gelling.
Special attention required when changing material types to avoid equipment damage.
Information on frothing of foam blowing agents at elevated temperatures.
List of available accessories with their kit numbers and descriptions.
List of related manuals for accessories and components used with the Reactor.
Explanation of error types (Alarms, Deviations, Advisories) and how to troubleshoot.
Detailed list of error codes, their causes, and solutions for troubleshooting.
Common system problems, their causes, and recommended solutions.
Troubleshooting common issues related to the hose heating system.
Troubleshooting steps when the primary heater fails to heat.
Diagnosing intermittent high temperature overshoots in the primary heat control.
Troubleshooting significant material ratio offsets from 1:1.
Addressing low inlet pressure alarms with correct pressure readings.
Resolving issues where material flow and ratio are not shown on the ADM.
Troubleshooting the flow meter repeatedly disabling itself.
Important notices and procedures to follow before starting any repair work.
Procedure for cleaning the inlet strainer screen to filter particles.
Instructions for changing the ISO pump lubricant and checking its condition.
Procedure for cleaning the flow meter, including gear and housing cleaning.
Procedure for cleaning the E-XP2 model flow meter gears and housing.
Step-by-step instructions for safely removing the pump assembly.
Instructions for correctly installing the pump assembly onto the housing.
Procedures for removing and installing the drive housing components.
Steps for removing and installing the electric motor.
Procedure for checking and replacing circuit breaker modules.
Instructions for replacing the fluid inlet sensor for Elite models.
Procedure for replacing the flow meter for E-30 Elite models.
Steps for replacing the pressure transducers in the manifold.
Instructions for replacing motor and electrical enclosure fans.
Procedure for replacing the fan associated with the transformer.
Instructions for repairing the primary heater system.
Procedure for replacing a heater element in the primary heater.
Steps for testing and replacing overtemperature switches.
Procedure for replacing the Resistance Temperature Detector (RTD).
Instructions for repairing the heated hose system.
Procedure for checking continuity of heated hose power connectors.
Testing RTD cables and Fluid Temperature Sensors (FTS) for continuity.
Instructions for installing, testing, and removing the Fluid Temperature Sensor (FTS).
Steps for calibrating the heated hose resistance and temperature settings.
Procedure for checking the primary side of the transformer.
Procedure for checking the secondary side of the transformer.
Instructions for removing and installing the transformer unit.
Procedure for replacing the 24 VDC power supply unit.
Instructions for replacing the surge protector module.
Steps for replacing the Motor Control Module (MCM).
Procedure for replacing the Temperature Control Module (TCM).
Instructions for removing and replacing the Advanced Display Module (ADM).
Overview of the procedure for updating software using an upgrade token.
Detailed steps for updating the ADM software with an upgrade token.
List of parts for proportioner units, categorized by model.
Exploded view and parts list for the proportioner module assembly.
Diagram and parts list for the fluid heater unit.
Diagram and parts list for the 25N930 flow meter.
Diagram and parts list for the E-XP2 flow meter assembly.
Diagram and parts list for the fluid manifold assembly.
Diagram and parts list for components within the electrical enclosure.
Parts list for the system DIN rail and harness module kit.
Parts list for the heater and transformer terminal block module.
Parts list for the system circuit breaker module.
Parts list for the power supply and terminal block module.
Diagram and parts list for standard and elite fluid inlet kits.
Performance chart showing pressure vs. flow for foam proportioners.
Performance charts for coatings, showing pressure vs. flow for different spray patterns.
