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Graco Reactor A-25

Graco Reactor A-25
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Instructions
PLURAL COMPONENT PROPORTIONER
®
A-25/A-XP1
Air operated, electrically heated, plural component proportioner
A-25: For spraying or dispensing 1:1 ratio polyurethane foam formulations and other 1:1
fast setting materials.
A-XP1: For spraying or dispensing 1:1 ratio polyurea formulations and other 1:1 fast
setting materials.
Not for use in explosive atmosphere or hazardous locations.
See page 3 for model information, including maximum working pressure and approvals.
This model is field-configurable to the following supply voltages:
200-240 VAC, 1 Phase
200-240 VAC, 3 Phase
350-415 VAC, 3 Phase
A-25:
2000 psi (14 MPa, 138 bar) Maximum Fluid Working Pressure
80 psi (550 kPa, 5.5 bar) Maximum Air Working Pressure
A-XP1:
3500 psi (24 MPa, 241 bar) Maximum Fluid Working Pressure
100psi (689 kPa, 6.9 bar) Maximum Air Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
3A1570V
EN
ti16811b

Table of Contents

Other manuals for Graco Reactor A-25

Questions and Answers:

Graco Reactor A-25 Specifications

General IconGeneral
BrandGraco
ModelReactor A-25
CategoryPaint Sprayer
LanguageEnglish

Summary

Instructions

Proportioner Models

Systems

Related Manuals

Warnings

Electrical, Chemical, and Burn Hazards

Covers dangers of electric shock, toxic fluids, fumes, and burn hazards.

Personal Protective Equipment

Specifies essential PPE for safe operation and protection against hazards.

Important Isocyanate (ISO) Information

Isocyanate Conditions

Details hazards and precautions associated with spraying isocyanate materials.

DataTrak Diagnostic Codes

Temperature Control Diagnostic Codes

Fluid Temperature and Zone Current Errors

Describes diagnostic codes related to high fluid temperature and zone current.

Sensor and Communication Errors

Covers errors for disconnected sensors, control board, and communication loss.

Before Beginning Repair

Pressure Relief Procedure

Outlines the critical steps to safely relieve system pressure before maintenance.

Shutdown

Park Procedure

Details the procedure for parking the proportioner pumps at the end of the day.

Flushing

Troubleshooting

Power and Pump Issues

Addresses common problems related to power supply and pump operation.

Pressure and Fluid Delivery Problems

Details troubleshooting steps for low pressure, no fluid, or unbalanced fluid delivery.

Electronics and Heater Problems

Covers issues with display, temperature control, and heater system functionality.

Hose Heat System Issues

Diagnoses and resolves problems related to hose heating performance and temperature.

Repair

Pump Disassembly and Assembly

Guides through the process of disconnecting, connecting, and servicing the pump.

Air Motor Procedures

Details the removal and installation of the air motor and related components.

Air Inlet Filter Water Separator

Explains the removal and installation of the air filter element.

SCR Circuit and Module Replacement

Covers testing the SCR circuit and procedures for replacing the temperature control assembly.

Primary Heater Service

Provides instructions for servicing and replacing the primary heater element.

Thermocouple Service

Details the procedure for replacing or servicing the thermocouple.

Overtemperature Switch and Heated Hose

Covers testing the overtemperature switch and troubleshooting the heated hose system.

Fluid Temperature Sensor (FTS)

Guides on testing and replacing the fluid temperature sensor and its cables.

Transformer and Circuit Breaker Service

Outlines procedures for checking transformers and replacing circuit breakers.

Pump Lubrication System

Explains maintenance and changing of the pump lubrication system.

Fluid Inlet Strainer and Temperature Display

Covers cleaning the fluid inlet strainer and servicing the temperature display module.

Replace DataTrak Battery or Fuse

Details the steps for replacing the DataTrak module's battery or fuse.

Temperature Control Module

Accessories

Pump and Hose Kits

Lists available kits for feed pumps, air supply, and heated hoses.

Spray Guns and Filters

Describes various spray guns, Y-strainer screens, and air filter elements.

Recommended Spare Parts

Parts

Control Panel

Temperature Control Components

Wheel Kit

Fluid Manifold and Inlet Kit

Dual Zone Heater

Air Motor Pump Assembly

Air Tubing Connections

Breaker Module

Wiring Schematics

Incoming Power Wiring

Shows how incoming power is wired to the unit for different voltage options.

Simplified Heater Controls

Simplified schematic of heater controls for A-25 and A-XP1 models.

Technical Specifications

Reactor A-25 Specifications

Lists detailed technical specifications for the Reactor A-25 proportioner.

Reactor A-XP1 Specifications

Lists detailed technical specifications for the Reactor A-XP1 proportioner.

Graco Standard Warranty

Graco Information

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