Graco Reactor H-XP3 Elite - User Manual

Repair-Parts
Reactor® Reactor®
Reactor®
2 2
2
Hydraulic Hydraulic
Hydraulic
Proportioning Proportioning
Proportioning
Systems Systems
Systems
334946H
EN
Hydraulic, Hydraulic,
Hydraulic,
heated, heated,
heated,
plural plural
plural
component component
component
proportioner proportioner
proportioner
for for
for
spraying spraying
spraying
polyurethane polyurethane
polyurethane
foam foam
foam
and and
and
polyurea polyurea
polyurea
coatings. coatings.
coatings.
Not Not
Not
for for
for
outdoor outdoor
outdoor
use. use.
use.
For For
For
professional professional
professional
use use
use
only. only.
only.
Not Not
Not
approved approved
approved
for for
for
use use
use
in in
in
explosive explosive
explosive
atmospheres atmospheres
atmospheres
or or
or
hazardous hazardous
hazardous
(classi󰘰ed) (classi󰘰ed)
(classi󰘰ed)
locations. locations.
locations.
Important Important
Important
Safety Safety
Safety
Instructions Instructions
Instructions
Readallwarningsandinstructionsinthismanual.Savethese
instructions.
For model information, see page 10.
PROVENQUALITY.LEADINGTECHNOLOGY.

Graco Reactor H-XP3 Elite Specifications

General

Type	Airless Paint Sprayer
Power Source	Electric
Max Pressure	3300 psi
Weight	75 lbs
Hopper Capacity	5 gallons
Heating System	Yes
Maximum Working Pressure	3300 psi
Model	Reactor H-XP3 Elite
Max Flow Rate	3.0 GPM
Maximum Fluid Temperature	200°F
Maximum Output	3.0 GPM
Heater Wattage	1200 watts
Hose Length	50 ft
Material	Steel and Plastic

Summary

Warnings

SEVERE ELECTRIC SHOCK HAZARD

Details risks and precautions for high voltage.

SKIN INJECTION HAZARD

Warns about high-pressure fluid injection injuries.

THERMAL EXPANSION HAZARD

Alerts to pressure risks from heated confined fluids.

EQUIPMENT MISUSE HAZARD

Covers risks associated with incorrect operation and modification.

TOXIC FLUID OR FUMES

Warns about hazards of chemicals used and required PPE.

FIRE AND EXPLOSION HAZARD

Covers risks from flammable materials and static electricity.

PRESSURIZED ALUMINUM PARTS HAZARD

Warns about chemical reactions with incompatible fluids.

MOVING PARTS HAZARD

Warns about dangers from moving mechanical components.

PERSONAL PROTECTIVE EQUIPMENT

Specifies necessary protective gear for safe operation.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Highlights risks of using incorrect solvents on plastic parts.

BURN HAZARD

Alerts users to the risk of burns from hot surfaces and fluids.

Important Isocyanate Information

Isocyanate Conditions

Discusses conditions and hazards related to isocyanate use.

Material Self-Ignition

Keep Components A and B Separate

Emphasizes preventing cross-contamination of materials.

Changing Materials

Moisture Sensitivity of Isocyanates

Models

Reactor 2 H-30 and H-30 Elite

Reactor 2 H-40 and H-40 Elite, 200-240 V

Reactor 2 H-40 and H-40 Elite, 350-415 V (Continued)

Reactor 2 H-50 and H-50 Elite

Reactor 2 H-XP2 and H-XP2 Elite

Reactor 2 H-XP3 and H-XP3 Elite

Troubleshooting

Troubleshoot Errors

Guides on identifying and categorizing system errors.

Error Codes

Lists error codes, causes, and solutions for system faults.

Hydraulic Drive System

Troubleshooting steps for the hydraulic drive system issues.

Proportioning System

Addresses issues related to the proportioning pump performance.

Pressure;Material Imbalance

Diagnoses problems with uneven material flow or ratio.

Pumps Do Not Reverse Direction

Solutions for issues where pumps fail to reverse movement.

Hose Heat System

Troubleshoots problems with heated hose performance.

Primary Heater

Addresses issues with the primary heater not functioning correctly.

Flow Meter

Steps for diagnosing and resolving flow meter malfunctions.

Pressure Relief Procedure

Shutdown

Flushing

Repair

Before Beginning Repair

Essential checks and procedures before starting any repair work.

Flush Inlet Strainer Screen

Repair Proportioning Pumps

Clean Flow Meter

Change Pump Lubricant

Replace Electric Motor

Replace Belt

Replace Flow Meter

Repair Primary Heater

Replace RTD

Check Hose Wires

Repair Fluid Temperature Sensor (FTS)

Repair Circuit Breaker Module

Transformer Primary Check

Replace Transformer

Replace Surge Protector

Replace HCM

Update ADM Software

Change Hydraulic Fluid and Filter

Replace Fluid Inlet Sensor

Replace Pressure Transducers

Repair Heater Overtemperature Switch

Check RTD Cables and FTS

Transformer Secondary Check

Replace Power Supply

Replace Temperature Control Module (TCM)

Replace ADM

Calibration Procedure

Electrical Schematics

H-30, H-XP2 DIN Assembly Schematic

Wiring diagram for H-30/H-XP2 DIN assembly.

H-40, H-50, H-XP3 DIN Assembly Schematics (200-240 V)

Wiring diagram for H-40/H-50/H-XP3 (200-240V).

H-40, H-50, H-XP3 DIN Assembly Schematics (350-415 V)

Wiring diagram for H-40/H-50/H-XP3 (350-415V).

HCM Schematic

TCM Schematic

Hydraulic Reactor 2 Repair Spare Parts Reference

Technical Specifications