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Graco REACTOR E-XP2 - Repair Manual

Graco REACTOR E-XP2
74 pages
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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
309574L
Repair - Parts
Electric, Heated, Plural Component
Proportioner
For spraying polyurethane foam and polyurea coatings.
Not for use in explosive atmospheres.
Important Safety Instructions:
Read all warnings and instructions in this manual. Save these
instructions.
See page 2 for Table of Contents and page 3 for List of Models.
TI3764a-1

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Questions and Answers

  • S
    Stephanie BellAug 20, 2025
    What to do if my Graco REACTOR E-XP2 Paint Sprayer reactor does not operate?
    • K
      Kristopher WilliamsAug 20, 2025
      If your Graco Paint Sprayer reactor isn't operating, first, plug in the power cord and ensure the main power is turned ON. Also, check if the circuit breakers are ON.
  • S
    Shelby ParksAug 22, 2025
    What to do if my Graco REACTOR E-XP2 Paint Sprayer motor does not operate?
    • K
      Kevin SmithAug 22, 2025
      If your Graco Paint Sprayer motor isn't working, begin by checking the connections at the motor control board. Then, check and reset the breaker (CB5). Inspect the brushes; if they're worn (less than 0.7 in or 17 mm), replace them. Also, check the brush springs for any misalignment or breakage and realign or replace them as needed. Ensure the brushes or springs aren't binding in the brush holder; clean the holder and align the brush leads. If none of these steps work, the armature might be shorted, requiring motor replacement. Inspect the motor commutator for burn spots or damage, and if possible, have a motor shop resurface it. Lastly, a damaged motor control board can also cause this issue, so consider replacing it.
  • J
    Jonathan LivingstonAug 25, 2025
    Why is there no pressure display on my Graco Paint Sprayer?
    • N
      Nicholas HamptonAug 25, 2025
      If there's no pressure display on your Graco Paint Sprayer, start by checking the display cable connections. If that doesn't work, the motor control board might have failed; open the cabinet and see if the board LED is lit. If not, consider replacing the board. Ensure the power supply meets the requirements and check all power cable connections. In some cases, the display board itself could be defective and need replacement. Also, check to see if the circuit breaker tripped and reset it if necessary.
  • H
    huntdanielleAug 26, 2025
    How to troubleshoot no heat in A or B zones in Graco REACTOR E-XP2?
    • H
      hermanallenAug 26, 2025
      If you're experiencing no heat in the A or B zones of your Graco Paint Sprayer, first, reset the circuit breakers CB3 or CB4. Ensure the heat hasn't been turned off by pressing the A or B zone keys. Check the temperature displays for a diagnostic code. The heater itself may be defective and need replacement; check its resistance. Also, inspect connectors and wire nuts for looseness. Finally, a failed temperature control board could be the cause; check if the board LED is blinking and replace the board if necessary.
  • P
    pmorrisAug 27, 2025
    Why is the display erratic on my Graco REACTOR E-XP2 Paint Sprayer?
    • S
      Sarah HatfieldAug 27, 2025
      If your Graco Paint Sprayer display is erratic, turning on and off, the cable may not be grounded properly. Ground the cable. Also, if you're using an extension cable, make sure it doesn't exceed 100 ft (30.5 m).
  • M
    Mark WilsonAug 30, 2025
    Why is there no temperature display on my Graco Paint Sprayer?
    • H
      Hannah BlanchardAug 30, 2025
      If there's no temperature display on your Graco Paint Sprayer, start by checking the display cable connections. If the connections are good, the temperature control board might have failed; check if the board LED is blinking and ensure it has power. Also, check that the power supply meets the requirements. Loose power cables inside the display could also be the cause, so check those connections as well. If none of these steps resolve the issue, the display board itself may be defective and need replacement.
  • U
    uthomasSep 1, 2025
    Why is there low heat in A or B zones in my Graco REACTOR E-XP2 Paint Sprayer?
    • R
      Robert WillisSep 1, 2025
      If your Graco Paint Sprayer has low heat in the A or B zones, check the A and B temperature setpoints and increase them if necessary. High flow can also cause this; try using a smaller mix chamber or decreasing the pressure. The heater might be defective and need replacement; check its resistance. Inspect connectors and wire nuts for looseness. Low voltage can also be a factor, so ensure the power supply meets the requirements. The temperature control board may be overheating; check the fan operation, ensure the door is closed, and verify that the cooling holes are not clogged. Lastly, if the fluid is too cold, preheat it.
  • E
    Emily HoweSep 3, 2025
    Why is there no hose heat in my Graco REACTOR E-XP2 Paint Sprayer?
    • A
      Ariana BullockSep 3, 2025
      If your Graco Paint Sprayer has no hose heat, check for loose hose electrical connections and repair as needed. Also, reset breakers (CB1 or CB2). Make sure the hose zone is turned on by pressing the zone key. Verify that the A and B temperature setpoints aren't too low and increase them if necessary. A failed temperature control board could also be the cause; check if the board LED is blinking and replace the board if necessary. If you have a 380 V system, check if the In-rush Current Limiter contactor is closing when the hose heat is turned on; if not, check fuse item 120614 and replace if blown, or move to transformer checks.
  • M
    Michael TaylorSep 5, 2025
    What to do if the fan is not working on my Graco REACTOR E-XP2?
    • G
      Gina RoySep 5, 2025
      If your Graco Paint Sprayer fan isn't working, start by checking and replacing the blown fuse. Then, check for any loose wires. If neither of those solutions works, the fan itself may be defective and need replacement.
  • T
    Tyler KingSep 7, 2025
    Why display buttons do not work properly on my Graco REACTOR E-XP2?
    • C
      Cody CunninghamSep 7, 2025
      If the display buttons on your Graco Paint Sprayer aren't working correctly, and you can't exit an operation, it could be due to a broken membrane switch, which would need replacement. Alternatively, the ribbon cable might be disconnected or broken, so try connecting or replacing it.

Summary

Models

Safety Warnings

Skin Injection Hazard

Warns about high-pressure fluid injection and necessary precautions.

Fire, Explosion, and Electric Shock Hazard

Details hazards and precautions for flammable solvents and high voltage.

Equipment Misuse Hazard

Outlines risks associated with improper use and modification of equipment.

Burn Hazard

Advises caution when working with heated fluid and equipment surfaces.

Toxic Fluid or Fumes Hazard

Warns about hazards of toxic fluids or fumes and necessary safety measures.

Personal Protective Equipment

Specifies required protective gear for operation and servicing.

Diagnostic Codes

Temperature Control Diagnostic Codes

Explains error codes (E01-E05) related to temperature control.

Motor Control Diagnostic Codes

Explains error codes (E21-E29, E30, E99) for motor control.

Troubleshooting Guide

Common Problems and Solutions

Lists common issues and their corresponding solutions or troubleshooting steps.

Repair Procedures

Pump Service

Detailed steps for removing, installing, and servicing pumps.

Drive Housing Service

Procedures for removing and installing the drive housing.

Parts Identification

Technical Data

Graco REACTOR E-XP2 Specifications

General IconGeneral
BrandGraco
ModelREACTOR E-XP2
CategoryPaint Sprayer
LanguageEnglish

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