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Graco Reactor E-10hp User Manual

Graco Reactor E-10hp
78 pages
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332144E
EN
Instructions-Parts
Reactor
®
E-10hp
For spraying or dispensing polyurea coatings and polyurethane foam. For professional
use only.
Not approved for use in explosive atmospheres or hazardous locations.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti21488a

Questions and Answers:

Graco Reactor E-10hp Specifications

General IconGeneral
Power SourceElectric
Weight45 lbs
Dimensions25 x 16 x 16 inches
Maximum Fluid Temperature140°F
Heater Voltage120V
Heater Wattage1200W
Hose Length50 ft

Summary

Safety Warnings and Precautions

Important Isocyanate (ISO) Information

System Overview

Controls and Indicators

Setup Procedures

Startup and Operation

Spraying Procedure

Pause and Refill Operations

Pressure Relief and Shutdown

Maintenance and Flushing

Troubleshooting Guide

Pump Control Status Codes

Interpreting status codes indicated by the system status indicator blinking.

Pressure Deviation from Setpoint

Troubleshooting pressure deviations from the setpoint.

Pressure Transducer ISO Failure

Diagnosing and resolving failures related to the ISO pressure transducer.

Pressure Transducer RES Failure

Diagnosing and resolving failures related to the RES pressure transducer.

Excessive Current Draw

Troubleshooting excessive current draw issues with the motor.

High Motor Temperature

Diagnosing and resolving high motor temperature issues.

No Cycle Counter Switch Input

Troubleshooting issues with the cycle counter switch input.

High Cycle Rate

Addressing problems related to high cycle rates during spraying.

Low Tank Level

Diagnosing and resolving issues related to low material levels in tanks.

Locked Motor Rotor

Troubleshooting a locked motor rotor condition.

Motor Controller Overvoltage

Resolving issues caused by overvoltage to the motor controller.

Motor Controller Undervoltage

Resolving issues caused by undervoltage to the motor controller.

Motor Controller High Temperature

Addressing high temperature issues with the motor controller.

Motor Controller Faults

Troubleshooting general motor controller faults.

DIP Switch Settings

Guide to configuring DIP switch settings for system behavior.

DIP Switch Settings and Functions

Detailed explanation of DIP switch functions and their effects.

Heat Control Diagnostic Codes

Explanation of heat control diagnostic codes and their corrective actions.

No Zone Current

Troubleshooting zero current issues in a specific heater zone.

Thermocouple Disconnected

Diagnosing and resolving issues with disconnected or faulty thermocouples.

Reactor Electronics

Troubleshooting issues related to the reactor's electronic displays and components.

Heater Faults

Diagnosing and resolving problems with the primary heater elements.

Proportioner Issues

Troubleshooting common problems with the proportioner operation.

Repair Procedures

Before Beginning Repair

Essential safety precautions and preparation steps before starting any repair.

Remove Supply Tank

Step-by-step instructions for safely removing a supply tank.

Replace Recirc/Spray Valves

Procedure for disassembling and replacing recirculation/spray valves.

Displacement Pump Repair

Instructions for removing, servicing, and reinstalling the displacement pump.

Control Panel Components

Procedures for replacing display and function knob/potentiometer.

Motor Control Board Replacement

Steps for replacing the motor control board.

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