2 332144E
Contents
Warnings .................................3
Important Isocyanate (ISO) Information ........6
Material Self-ignition ......................7
Keep Components A and B Separate .........7
Moisture Sensitivity of Isocyanates ...........7
Foam Resins with 245 fa Blowing Agents ......8
Changing Materials .......................8
Systems ..................................9
Models ...................................9
Related Manuals ..........................10
Overview .................................11
Component Identification ...................12
Controls and Indicators ....................13
Heater Controls .........................13
System Controls ........................13
Controls and Indicators ...................14
Setup ....................................16
Locate Reactor .........................16
Electrical Requirements ..................16
Ground System .........................17
Connect Fluid Hoses .....................17
Connect Gun Air Hose ...................17
Connect Main Air Supply .................17
Flush Before First Use ...................17
Fill Wet-Cups ...........................18
Fill Fluid Tanks ..........................18
Purge Air and Flush Fluid From Lines ........19
Startup ..................................20
Heatup Guidelines ......................21
Heat Management Tips ...................21
Spraying .................................22
Pause ...................................23
Refill Tanks ...............................23
Pressure Relief Procedure ..................24
Shutdown ................................24
Maintenance ..............................25
Flushing .................................26
Purge Hoses ...........................27
Troubleshooting ...........................28
Pump Control Status Codes ...............28
DIP Switch Settings ......................30
Heat Control Diagnostic Codes .............32
Reactor Electronics ......................34
Heaters ...............................36
Proportioner ............................37
Repair ...................................40
Before Beginning Repair ..................40
Remove Supply Tank .....................40
Replace Recirc/Spray Valves ...............41
Displacement Pump .....................42
Control Panel ...........................43
Motor Control ...........................45
Heater ................................49
Pressure Transducers ....................51
Drive Housing ..........................52
Replace Cycle Counter Switch .............53
Electric Motor ...........................54
Motor Brushes ..........................55
Fans..................................55
Tank Fluid Level Sensors ..................56
Parts ....................................58
System Packages .......................58
E-10hp Proportioners ....................59
Suggested Replacement Parts ...............75
Accessories ..............................75
Dimensions ...............................75
Technical Data ............................76
Graco Standard Warranty ...................78
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