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Graco Reactor A-XP1 - User Manual

Graco Reactor A-XP1
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Instructions
PLURAL COMPONENT PROPORTIONER
®
A-25/A-XP1
Air operated, electrically heated, plural component proportioner
A-25: For spraying or dispensing 1:1 ratio polyurethane foam formulations and other 1:1
fast setting materials.
A-XP1: For spraying or dispensing 1:1 ratio polyurea formulations and other 1:1 fast
setting materials.
Not for use in explosive atmosphere or hazardous locations.
See page 3 for model information, including maximum working pressure and approvals.
This model is field-configurable to the following supply voltages:
200-240 VAC, 1 Phase
200-240 VAC, 3 Phase
350-415 VAC, 3 Phase
A-25:
2000 psi (14 MPa, 138 bar) Maximum Fluid Working Pressure
80 psi (550 kPa, 5.5 bar) Maximum Air Working Pressure
A-XP1:
3500 psi (24 MPa, 241 bar) Maximum Fluid Working Pressure
100psi (689 kPa, 6.9 bar) Maximum Air Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
3A1570V
EN
ti16811b

Table of Contents

Questions and Answers

  • K
    Krystal RochaAug 19, 2025
    What to do if Graco Reactor A-XP1 Paint Sprayer pump does not run up and down?
    • G
      george27Sep 12, 2025
      If the pump doesn't run, check the following: 1. Ensure the air motor shutoff valve is open. 2. Confirm the air supply line is connected. 3. Open the inlet air ball valve. 4. Adjust the air pressure regulators (they might be set at 0 psi). 5. If the air motor shuttle valve is centered, push the button on top of it.
  • W
    wrightmelodyAug 21, 2025
    What to do if Graco Reactor A-XP1 Paint Sprayer display does not illuminate?
    • S
      Shannon RobertsAug 21, 2025
      If the display doesn't illuminate, check if the power cord is plugged in and the disconnect switch is ON. Also, ensure the input voltage is within specifications and check all wire and cable connections.
  • S
    Scott GregoryAug 23, 2025
    Why is fluid pressure low or dropping in my Graco Reactor A-XP1 Paint Sprayer?
    • D
      Daniel McclureAug 23, 2025
      Low or dropping fluid pressure can be caused by several factors. Ensure the air supply pressure is adequate when spraying. It might be necessary to increase air compressor size to meet flow requirements. Also, remove any airline quick disconnects and use a 3/8 in. (0.95 cm) ID or larger air supply hose (or 1/2 in. (12.7 mm) if longer than 25 ft (7.6 m)). Finally, check for icing in air motor exhausts or mufflers.
  • G
    gordonnicoleAug 26, 2025
    What to do if Graco Paint Sprayer temperature display does not illuminate?
    • J
      James KennedyAug 26, 2025
      If the temperature display doesn't illuminate, check the cable connections. Also, clean the connections or replace the cable if it's damaged or corroded.
  • D
    Derek PrestonAug 27, 2025
    What to do if my Graco Reactor A-XP1 pump runs but has no fluid pressure?
    • X
      xmorganAug 27, 2025
      If the pump runs but there's no fluid pressure, make sure the fluid inlet ball valves are open.
  • P
    patrick42Aug 29, 2025
    Why is Graco Paint Sprayer pump output low, but pressure is normal?
    • L
      Leah LangAug 30, 2025
      If the pump output is low but the pressure is normal, the gun impingement ports or filters may be obstructed. Flush and clean the gun.
  • S
    Stacey SchaeferSep 1, 2025
    Why no temperature display lights at startup in Graco Paint Sprayer?
    • T
      Todd WatsonSep 1, 2025
      If there are no temperature display lights at startup, connect the power cord and turn the Main Disconnect Switch ON. Also, check and replace the control power fuses on the long terminal strip if they are blown.
  • K
    kwagnerSep 3, 2025
    Why is there no power when disconnect switch is turned on in my Graco Reactor A-XP1 Paint Sprayer?
    • L
      Linda WilliamsSep 3, 2025
      If your Graco Paint Sprayer shows no power when the disconnect switch is turned on while using 200-240V, 1 phase or 200-240V, 3 phase power, it might be due to the power terminal jumper being in the 350-415V, 3 phase position as it was shipped from the factory. To resolve this, place the jumpers in the correct position. Also, ensure that the Main Disconnect Switch is turned ON.
  • M
    Matthew SosaSep 5, 2025
    What to do if the circuit breaker trips on my Graco Reactor A-XP1 Paint Sprayer?
    • C
      Cindy CollinsSep 5, 2025
      If the external main supply power circuit breaker trips and the Reactor disconnect switch fails when switched on for your Graco Paint Sprayer, it could be because the power terminal jumper was left in the 200-240V, 1 phase position while using 200-240V, 3 phase or 350-415V, 3 phase power. To fix this, place the jumpers in the correct position. Also, replace the main power disconnect switch.
  • A
    amanda24Sep 7, 2025
    How to troubleshoot heat zones not operating on Graco Reactor A-XP1?
    • D
      David AyalaSep 7, 2025
      If the heat zones on your Graco Paint Sprayer are not operating, possible causes include: * No power: Connect the power cord. * Power cord not connected properly: Check the connections. * Main Disconnect Switch is OFF: Turn the Main Disconnect Switch ON.

Summary

Warnings

Electric Shock Hazard

Safety precautions related to electrical hazards.

Toxic Fluid or Fumes Hazard

Safety precautions for handling toxic materials and fumes.

Personal Protective Equipment

Guidance on necessary protective gear for safe operation.

Burn Hazard

Warnings about hot surfaces and fluids to prevent burns.

Fire and Explosion Hazard

Precautions to prevent fires and explosions from flammable materials.

Skin Injection Hazard

Risks associated with high-pressure fluid injection and required actions.

Equipment Misuse Hazard

Dangers of operating equipment improperly or for unintended purposes.

Pressurized Aluminum Parts Hazard

Risks of chemical reactions with aluminum parts in pressurized systems.

Thermal Expansion Hazard

Hazards related to pressure increases due to fluid thermal expansion.

Important Isocyanate (ISO) Information

Isocyanate Conditions

Information on handling isocyanates, including safety and material properties.

Keep Components A and B Separate

Instructions for preventing cross-contamination of components A and B.

Moisture Sensitivity of Isocyanates

Effects of moisture on isocyanates and proper storage guidelines.

DataTrak Diagnostic Codes

Temperature Control Diagnostic Codes

Before Beginning Repair

Pressure Relief Procedure

Steps to safely relieve system pressure before maintenance.

Shutdown

Flushing

Troubleshooting

Power Issues

Diagnosing and resolving issues related to the equipment's power supply.

Pumps and Pressures

Troubleshooting problems with pump operation and fluid pressures.

Electronics Issues

Resolving issues concerning electronic components and displays.

Heater Problems

Diagnosing and fixing problems with the heating system.

Hose Heat System

Troubleshooting issues related to the heated hose performance.

Repair Procedures

Primary Heater

Maintenance and troubleshooting for the primary heater element.

Recommended Spare Parts

Wiring Schematics

A-25 Wiring Diagram

Electrical wiring diagram for the A-25 model.

A-XP1 Wiring Diagram

Electrical wiring diagram for the A-XP1 model.

Technical Specifications

Reactor A-25 Specifications

Detailed technical specifications for the Reactor A-25 model.

Reactor A-XP1 Specifications

Detailed technical specifications for the Reactor A-XP1 model.

Graco Reactor A-XP1 Specifications

General IconGeneral
BrandGraco
ModelReactor A-XP1
CategoryPaint Sprayer
LanguageEnglish

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