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Graco Roof Rigs 224483 User Manual

Graco Roof Rigs 224483
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308–125
Rev. D
Supersedes Rev. B
and PCN D
First
choice when
quality counts.
INSTRUCTIONS-PARTS
LIST
INSTRUCTIONS
This
manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
Roof Rigs
GM 1230
GASOLINE-POWERED
AIRLESS SPRA
YER
1200
psi (8.3 MPa, 83 bar) MAXIMUM
WORKING PRESSURE
Model 231–148
With
one gun, Heavy Duty RAC IV
DripLess T
ip Guard,
and 861 size tip,
90 foot (28 m) hose
Model 224–483, Series A
Without
hose or gun
GRACO INC. P.O. BOX 1441
MINNEAPOLIS, MN
55440–1441
http://www.graco.com
COPYRIGHT
1991, GRACO INC.
Graco
Inc. is registered to I.S. EN ISO 9001
0394A

Questions and Answers:

Graco Roof Rigs 224483 Specifications

General IconGeneral
Part Number224483
CategoryPaint Sprayer
Maximum Pressure3300 PSI
Hose Length50 ft
Power SourceElectric
Voltage120V
Amperage15 A
TypeAirless
ModelRoof Rig

Summary

Symbols

Warning Symbol

Definition of the warning symbol indicating potential for serious injury or death.

Caution Symbol

Definition of the caution symbol indicating potential for equipment damage.

Fire and Explosion Hazard

Details risks of fire and explosion due to flammable materials and improper grounding.

Hazards and Warnings

Equipment Misuse Hazard

Highlights risks associated with incorrect use, alteration, or exceeding pressure limits.

Moving Parts Hazard

Warns about the danger of pinching or amputation from moving machinery components.

Injection and Toxic Fluid Hazards

Injection Hazard

Explains the dangers of fluid injection and the need for immediate medical attention.

Toxic Fluid Hazard

Details hazards of toxic fluids and fumes, and necessary protective measures.

Sprayer Setup

Component Identification

Diagram identifying key components of the sprayer for setup and operation.

Setup Procedures

Grounding Guidelines

Ensures proper electrical grounding for safety during operation and flushing.

Pressure Relief Procedure

Step-by-step guide to safely relieve fluid pressure before servicing.

Fueling the Sprayer

Gasoline Handling Precautions

Safety guidelines for handling flammable gasoline to prevent fire or explosion.

Fuel Specifications

Recommended gasoline type and octane rating for optimal engine performance.

Starting the Sprayer

Pre-Startup Checks

Ensuring fluid tank is full, oil level is correct, and spark plug is connected.

Engine Starting Procedure

Steps for starting the gasoline engine using the recoil starter and choke.

Pump Operation

Pump Priming and Initial Run

Steps to prime the pump and run it until fluid flows smoothly.

Spray Pattern Adjustment

Adjusting pressure and throttle for optimal spray pattern and wear.

Flushing Procedures

When to Flush the Sprayer

Guidance on when flushing is necessary, including for new sprayers and coating changes.

Flushing the Pump and Fluid System

Detailed steps for flushing the pump only or the entire fluid system.

Spray Tip and Guard

Installation and Operation

How to install and use the spray tip and tip guard correctly.

Clogged Tip Clearing

Procedure to clear a spray tip that has become clogged during use.

Spray Techniques

Spraying Method

Techniques for holding the gun, stroke overlap, and pressure control for optimal coverage.

Coating and Tip Selection

Table recommending tip sizes for various coatings and advice on viscosity adjustment.

Routine Maintenance

Daily and Weekly Checks

Regular tasks for engine oil, fuel, air filter, and spark plug.

Scheduled Maintenance

Oil changes after initial use and regular intervals.

Troubleshooting Guide

Engine/Sprayer Won't Start

Diagnosing and resolving issues when the engine or sprayer fails to start.

Engine Operation Issues

Troubleshooting problems like engine not firing or pump not engaging.

Troubleshooting Pump Issues

Low Pump Output and Leaks

Resolving issues with low fluid delivery, leaks, and spitting from the gun.

Displacement Pump Service

Pump Removal Procedure

Step-by-step instructions for safely removing the displacement pump from the sprayer.

Pump Installation Procedure

Detailed steps for correctly installing the displacement pump.

Displacement Pump Disassembly

Pump Disassembly Steps

Instructions for taking apart the displacement pump for inspection or repair.

Cleaning and Inspection

Guidance on cleaning parts and inspecting for wear or damage.

Displacement Pump Reassembly

Pump Reassembly Steps

Detailed instructions for reassembling the displacement pump using a repair kit.

Bearing Housing and Connecting Rod Service

Bearing Housing Removal

Procedure for removing the bearing housing and connecting rod assembly.

Bearing Housing Installation

Steps for correctly installing the bearing housing and connecting rod.

Drive Housing Service

Drive Housing Removal

Instructions for disconnecting and removing the drive housing.

Drive Housing Installation

Steps for installing the drive housing and associated parts.

Pinion Housing Service

Removing the Pinion Housing

Procedure for safely removing the pinion housing assembly.

Repairing the Pinion Assembly

Pinion Repair Steps

Instructions for repairing or replacing parts within the pinion assembly.

Clutch Service

Armature and Rotor Removal

Steps for removing the armature and rotor from the clutch assembly.

Engine Service

Engine Removal

Procedure for safely removing the engine from the sprayer cart.

Field and Wiring Harness Service

Field and Harness Removal

Instructions for disconnecting and removing the field and wiring harness.

Clamp and Clutch Housing Service

Clamp Removal

Procedure for removing the clamp using a steering wheel puller.

Clutch Housing Removal

Steps for removing the clutch housing from the engine.

Sprayer Reassembly

Component Reassembly Steps

Detailed steps for reassembling various sprayer components after service.

Final Reassembly

Engine and Housing Reassembly

Final steps for installing the engine, armature, and drive/pinion housing.

Displacement Pump Parts

Displacement Pump Component List

Detailed list of part numbers and descriptions for the displacement pump.

Pinion Assembly Parts

Pinion Assembly Component List

Detailed list of part numbers and descriptions for the pinion assembly.

Complete Sprayer Parts

Complete Sprayer Component List

List of part numbers and descriptions for the entire sprayer assembly.

Suction Kit and Pump Parts

Suction Kit Components

List of part numbers and descriptions for the suction kit.

Roofing Pump Components

List of part numbers and descriptions for the roofing pump and pressure control kit.

Drive Assembly Diagram

Drive Assembly Part Identification

Exploded view diagram identifying parts of the drive assembly.

Drive Assembly Parts List

Drive Assembly Component List

Detailed list of part numbers and descriptions for the drive assembly.

Available Accessories

Danger Labels and Kits

Information on optional danger labels, pump kits, and repair kits.

Hoses and Adapters

Details on high-pressure spray hoses and various adapters.

Technical Specifications

Engine and Pump Specifications

Details on engine power, pump pressure, delivery rate, and tank capacity.

Physical Dimensions and Materials

Information on sprayer length, width, height, and wetted parts materials.

Graco Standard Warranty

Warranty Coverage Details

Information on what the warranty covers, exclusions, and limitations.

Warranty Claims and Contact

Procedure for making warranty claims and contact information for support.

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