Repair
Repair Repair
Repair
Pressure Pressure
Pressure
Relief Relief
Relief
Procedure Procedure
Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressureis
manuallyrelieved.Tohelppreventseriousinjury
frompressurizeduid,suchassplashinguid,
followthePressure Pressure
Pressure
Relief Relief
Relief
Procedure Procedure
Procedure
whenyou
stopdispensingandbeforecleaning,checking,or
servicingtheequipment.
1.Closethemasterairvalve(A)toshutofftheair
tothepump.
2.Openoutbounduidvalvetorelieveuid
pressurefromthepump.
a.For For
For
simple simple
simple
transfer transfer
transfer
applications, applications,
applications,
openeither
theuidshutoffvalve(J)ortheuiddrain
valve(K).
b.For For
For
circulating circulating
circulating
applications, applications,
applications,
ensurethatthe
uidshutoffvalve(J)isclosedandopenthe
uiddrainvalve(K).
Air Air
Air
Valve Valve
Valve
Repair Repair
Repair
ToolsRequired
•Torquewrench
•Torx(T20)screwdriveror7mm(9/32in.)socket
wrench
•Needle-nosepliers
•O-ringpick
•Lithiumbasegrease
Airvalverepairkit255122isavailable.Useallparts
inthekitforbestresults.
Disassemble Disassemble
Disassemble
Air Air
Air
Valve Valve
Valve
1.FollowthePressureReliefProcedure,page9.
2.WithaTorx(T20)screwdriveror7mm(9/32in.)
socketwrench,removethesixscrews(107),air
valvecover(109),andgasket(118).
3.Movethevalvecarriage(105)tothecenter
positionandpullitoutofthecavity.Usinga
needle-nosepliers,pullthepilotblock(116)
straightupandoutofthecavity.
4.Pullthetwoactuatorpistons(114).Removethe
u-cups(106)fromthepistons.Pullthepilotpins
(112).Removetheo-rings(108)fromthepilot
pins.
3A6782F9