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Grant Vortex Combi 36 - User Manual

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USER, INSTALLATION
and
SERVICING INSTRUCTIONS
Combi 70 V3, Combi 90 V3
Combi Max
Vortex Combi 26 and Vortex Combi 36
For use with Kerosene or Gas Oil (Vortex Combi Kerosene only)
Part No. DOC 56 Rev. 03 September 2005
This appliance is deemed a controlled service and specific regional statutory requirements
may be applicable
After installing the boiler leave these instructions with the User
For Combi 90 V3 and Combi Max Outdoor Modules installation
and wiring please refer to the separate supplement
Combi 90 V3

Table of Contents

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Grant Vortex Combi 36 Specifications

General IconGeneral
Boiler TypeCombi
Fuel TypeOil
Max. Central Heating Output36 kW
Output36 kW
Warranty2 years

Summary

Combi V3 and Combi Max User Instructions

About Your Combi V3 or Combi Max Boiler

Overview of the boiler's automatic operation, domestic hot water, and central heating functions.

Boiler Controls

Details on accessing and using the boiler's control panel, including heating switch and thermostat.

Useful Tips for Operation

Practical advice for optimizing hot water performance and central heating timing.

Fuel Information

Specifies compatible fuel types (Kerosene/Gas Oil) and important notes on fuel usage.

Vortex Combi User Instructions

About Your Vortex Combi Boiler

Overview of the Vortex Combi boiler's automatic operation, hot water, and central heating.

Boiler Controls

Explanation of the boiler's control panel functions, including store, heating, and on/off switches.

Fuel Information

Details on fuel types suitable for Vortex Combi boilers and fuel ordering advice.

Combi, Max, and Vortex Combi User Instructions

Lighting Your Boiler

Step-by-step guide for safely starting the boiler, including pre-checks and procedures.

Turning Off Your Boiler

Instructions for short-term and long-term boiler shut-down procedures.

Burner Failure Checks

Troubleshooting guide for common issues when the burner fails to ignite.

Domestic Hot Water System

Explanation of how the boiler provides domestic hot water on demand.

Sealed Central Heating System

Details on the sealed central heating system operation and pressure management.

Combi, Max, and Vortex Combi User Instructions

General System Notes and Care

Covers controls, pressure, overheat thermostat, ventilation, frost protection, and cleaning.

Electricity Supply Requirements

Specifies the required electricity supply voltage, frequency, and fuse rating.

Important Servicing Access Information

Notes on worktop accessibility for servicing specific boiler models.

Boiler Technical Information

Technical Data for Combi V3 and Combi Max

Detailed technical specifications including water content, weight, heat input, and connections.

Boiler Technical Information

Technical Data for Vortex Combi Boilers

Technical specifications for Vortex Combi 26 and Vortex Combi 36, including dimensions and connections.

Boiler Technical Information

Kerosene Fuel Technical Data

Technical data for Combi V3 and Combi Max boilers using Class C2 kerosene.

Gas Oil Fuel Technical Data

Technical data for Combi V3 and Combi Max boilers using Class D gas oil.

Boiler Technical Information

Air Damper Settings

Guidance on adjusting air damper settings for optimal combustion performance.

Vortex Combi Kerosene Data

Technical data for Vortex Combi boilers using Class C2 kerosene, including burner settings.

Boiler Technical Information

Dimensions for Combi V3 and Combi Max

Diagrams showing physical dimensions and water connection points for Combi V3 and Combi Max.

Water Schematic for Combi V3 and Combi Max

Diagram illustrating the water flow and component connections for Combi V3 and Combi Max.

Boiler Technical Information

Dimensions for Vortex Combi

Detailed diagrams of the external dimensions for Vortex Combi 26 and Vortex Combi 36.

Boiler Technical Information

Water Schematic for Vortex Combi

Schematic diagram showing water flow and component connections for Vortex Combi boilers.

General Boiler Information

Boiler Description and Flue Systems

Overview of boiler types, features, and compatibility with various flue systems.

General Boiler Information

Regulations and Standards Compliance

Lists relevant regulations and British Standards for boiler installation and safety.

Fuel Supply Requirements

Information regarding fuel storage, pipework, and supply systems for boilers.

General Boiler Information

Fuel Storage and Piping

Details on fuel tank positioning, materials, and fuel pipe specifications.

Single and Two Pipe Fuel Systems

Guidelines for installing single and two-pipe fuel supply systems.

General Boiler Information

Tiger Loop System for Fuel Supply

Explanation and diagrams for using the Tiger Loop oil deaerator system for fuel supply.

General Boiler Information

Two Pipe Oil Supply Details

Instructions for fitting the by-pass screw for two-pipe systems and connecting fuel lines.

General Boiler Information

Electricity Supply and Air Requirements

Requirements for electrical supply, air supply, and ventilation for boiler operation.

General Boiler Information

Air Supply Requirements Details

Table detailing minimum air vent sizes for various boiler models and configurations.

Conventional Flue System for Combi Models

Instructions for installing conventional flue systems for Combi V3 and Combi Max boilers.

General Boiler Information

Conventional Flue System for Vortex Combi

Specific requirements for installing conventional flue systems with Vortex Combi boilers.

General Boiler Information

Vortex Combi Conventional Flue Installation

Diagrams and requirements for Vortex Combi conventional flue installations.

General Boiler Information

Balanced Flue Options Overview

Overview of available balanced flue systems (Yellow, White, Green) for Grant Combi boilers.

General Boiler Information

External Balanced Flue System

Details on external balanced flue (Green system) components and installation considerations.

General Boiler Information

External Flue System Diagram

Diagram illustrating the external flue (Green system) and its components.

General Boiler Information

Frost Protection Measures

Recommendations for installing frost thermostats to protect the system from freezing.

General Boiler Information

Boiler Location Guidelines

Guidelines for selecting a suitable and safe location for boiler installation.

Water Connections

Instructions for connecting domestic and heating water pipes to the boiler.

General Boiler Information

Sealed Central Heating System

Details on sealed central heating system requirements, components, and filling procedures.

General Boiler Information

Domestic Hot Water System Details

Information on domestic hot water supply, flow rates, and water hardness testing.

Using the Water Hardness Kit

Instructions for using the supplied water hardness test kit to assess water quality.

General Boiler Information

Underfloor Heating System Requirements

Requirements for connecting boilers to underfloor heating systems.

Pipework Materials and Installation

Guidelines on compatible pipework materials and installation requirements.

Vortex Combi Condensate Disposal

Instructions for safely disposing of condensate produced by Vortex Combi boilers.

General Boiler Information

Vortex Combi Condensate Disposal Details

Details on condensate traps, pipework, and disposal methods.

Boiler Method of Operation

Explanation of how the boiler operates for domestic hot water and central heating.

General Boiler Information

Vortex Condensing Boiler Operation

Explanation of the combustion process and how Vortex condensing boilers achieve high efficiency.

Vortex Heating System Design

Parameters for designing heating systems to maximize Vortex boiler efficiency.

Boiler Installation

Unpacking the Boiler

Step-by-step guide for removing the boiler from its packaging and preparing it.

Low Level Balanced Flue Installation

Instructions for making wall openings for low-level balanced flue installations.

Boiler Installation

High Level and Vertical Balanced Flue Installation

Guidance on making wall openings for high-level and vertical balanced flue installations.

Boiler Installation

Making Water Connections

Instructions for connecting domestic and heating water pipes to the boiler.

Boiler Installation

Connecting a Conventional Flue

Steps for connecting conventional flue pipes and adaptors to the boiler.

Expansion Vessel Information

Information on the expansion vessel, its charge pressure, and system volume limits.

Connecting the Power Supply

Instructions for connecting the main power supply to the boiler.

Boiler Installation

Connecting External Remote Timeswitch

Wiring instructions for connecting an external timeswitch to the boiler.

Installing Optional Internal Timer

Steps for installing an optional internal timer into the boiler's control panel.

Boiler Installation

Connecting the Fuel Supply

Instructions for connecting the fuel supply line to the boiler's pump.

Fill and Vent the System

Filling and Venting Procedures

Detailed steps for filling and venting the central heating system and boiler.

System Completion and Handover

Final checks and handover procedures after filling and venting the system.

Commissioning

Commissioning

Information for the User

Important Notes Before Servicing

Key checks and safety precautions before performing boiler servicing.

Boiler Servicing

Prior to Servicing Checks

Important notes and safety measures to be taken before commencing boiler servicing.

Boiler Servicing

Dismantling for Servicing

Step-by-step guide for dismantling the boiler for servicing purposes.

Cleaning the Boiler Components

Instructions for cleaning the boiler's internal components, including baffles and tubes.

Boiler Servicing

Cleaning Vortex Combi Components

Detailed steps for cleaning Vortex Combi heat exchanger condensate drain and trap.

Boiler Servicing

Cleaning the Burner Assembly

Procedures for cleaning the burner, ignition electrodes, nozzle, photocell, and fan.

Boiler Components

Boiler Components

Wiring Diagrams

Combi V3 and Combi Max Control Panel Wiring

Detailed wiring diagram for the control panel of Combi V3 and Combi Max boilers.

Combi V3 and Combi Max Functional Flow Wiring

Functional wiring diagram illustrating the flow of electrical signals in Combi V3 and Combi Max.

Wiring Diagrams

Vortex Combi Control Panel Wiring

Wiring diagram for the control panel of Vortex Combi boilers.

Vortex Combi Functional Flow Wiring

Functional wiring diagram showing the electrical flow for Vortex Combi boilers.

Wiring Diagrams

External Timer Connection

Diagram showing how to connect an external timer to the boiler's terminal block.

Grant Remote Programmer Connection

Instructions for connecting a Grant remote wall-mounted mini programmer.

Grant Programmable Room Thermostat

Details on the Grant programmable room thermostat and its connection.

Fault Finding

Boiler Faults: Heating and Hot Water Issues

Troubleshooting guide for common boiler faults affecting central heating and hot water.

Fault Finding

Continued Boiler Faults: Heating and Hot Water

Further troubleshooting for faults including fumes, smells, and thermostat issues.

Fault Finding

Combi Models: Heating OK, Poor Hot Water

Troubleshooting guide for issues where central heating works but domestic hot water is poor or absent.

Fault Finding

Combi Models: Hot Water OK, Poor Heating

Troubleshooting guide for issues where domestic hot water works but central heating is poor or absent.

Fault Finding

Vortex Combi: Heating OK, Poor Hot Water

Troubleshooting guide for Vortex Combi boilers with central heating OK but poor domestic hot water.

Fault Finding

Vortex Combi: Hot Water OK, Poor Heating

Troubleshooting guide for Vortex Combi boilers with good hot water but poor central heating.

Fault Finding

Riello RDB Burner Fault Finding

Flowchart for diagnosing faults specifically related to the Riello RDB burner.

Burner Spare Parts

Riello RDB Burner Exploded View

Exploded view diagram of the Riello RDB burner with parts list and numbers.

Burner Spare Parts

Burner Head Identification

Illustrations and identification of different combustion heads for various boiler models.

Health and Safety Information

Insulation Material Hazards and Precautions

Information on potential hazards and precautions for insulation materials used in boilers.

Sealant Hazards and Safety

Details on sealant types, hazards, and safety precautions during use.

Fuel Hazards and Precautions

Information on the hazards and precautions related to handling kerosene and gas oil fuels.

EC Declaration of Conformity

Electromagnetic Compatibility Directive

Declaration of conformity with the Electromagnetic Compatibility Directive.

Electrical Equipment Safety Directive

Declaration of conformity with the Electrical Equipment Safety Regulations Directive.

Hot Water Boiler Efficiency Directive

Declaration of conformity with the Hot Water Boiler Efficiency Directive.

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