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Grasshopper 600 Series - Adjustments and Troubleshooting; Loss of Power in the Hydrostatic Tramsmission; No Positive Neutral Postion; Neutral Adjustment

Grasshopper 600 Series
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ADJUSTMENTS
AND
TROUBLESHOOTING
A.
CAUTION
Never
make
adjustments
with
the
engine
running.
LOSS
OF
POWER
IN
THE
HYDROSTATIC
TRANSMISSION
Check
the
fluid
level
and
make
sure
the
proper
amount
of
fluid
is
in
the
reservoir.
The
cooling
fins
and
fan
blades
should
be
clean
and
free
of
foreign
matter.
Check
the
spring
tension
of
the
drive
belt
(refer
to
page
19)
NO
POSITIVE
NEUTRAL
POSITION
If
drive
wheels
travel
forward
or
backward
when
the
steering
lever
is
in
swing-out
position
(neu-
tral),
adjustment
is
required.
NEUTRAL
ADJUSTMENT
(Refer
to
illustration
page
29)
1.
Block
up
under
tractor
frame
so
both
drive
wheels
are
off
the
ground.
2.
Make
sure
parking
brake
is
released.
3.
Remove
linkage
rod
(item
44)
from
trans-
mission
control
arm
(item
23).
4.
Place
steering
levers
in
the
neutral
swing-out
position
and
start
engine.
5.
If
either
of
the
drive
wheels
turn,
proceed
with
the
following
adjustment.
6.
Loosen
locking
nut
(item
26)
and
rotate
pivot
bolt
(item
25)
until
neutral
is
achieved.
Tighten
locking
nut.
NOTE:
Pivot
bolt
roller
is
mounted
off
center
and
works
as
an
eccentric
when
the
bolt
is
turned.
7.
Repeat
procedure
for
other
side
transmission.
8.
Reinstall
linkage
rod
in
control
arm.
If
ball
stud
docs
not
reinstall
into
control
arm
with-
out
moving
the
control
arm,
adjust
length
of
linkage
rod
until
it
does
to
assure
neutral
ad-
justment
will
be
maintained
when
linkage
is
connected.
9.
Test
drive
machine
for
straight
line
travel
with
both
levers
full
forward.
If
travel
is
not
in
a
straight
linc,
adjust
the
stccring
lever
stop
on
the
side
that
is
the
fastest
1.e.:
if
ma-
chine
goes
to
the
left,
adjust
the
right
steering
stop
to
slow
down
the
right
trans-
mission
until
travel
is
straight
ahcad.
HYDROSTATIC
TRANSMISSION
REMOVAL
NOTE:
Transmission
removal procedure
is
the
same
for
both
transmissions.
1.
Remove
ignition
key.
Place
tractor
on
stands
and
remove
fender
and
drive
wheel.
2,
Loosen
right
idler
(item
32,
page
27).
3.
Unhook
idler
spring
(item
54,
page
27)
from
idler
arm.
4,
Remove
nylon
fan
(item
44,
page
27)
from
transmission
and
remove
the
drive
belt.
5.
Remove
external
retainer
(item
50,
page
29)
and
damper
(item
47
or
48,
page
29)
from
control
arm.
6.
Disconnect
the
stccring
linkage
from
control
arm
(item
23,
page
29)
on
transmission.
7,
Disconnect
brake
linkage
pins
(item
3,
page
29)
and
brake
linkage
rod
(item
5,
page
29).
Loosen
brake
pivot
mount
(item
2,
page
29)
and
remove
brake
pivot
tube
(item
1,
page
29).
8.
Remove
the
two
bolts
from
the
PTO
shaft
front
bearing
(item
3,
page
30).
Now
remove
the
PTO
shaft
and
swing
out
of
the
way
when
removing
the
transmission.
9,
Drain
hydraulic
fluid
from
transmission.
Remove
hydraulic
hoses
from
transmission.
On
the
right
transmission
remove
the
fluid
fil-
ter.
10.
Remove
nine
bolts
(cight
.25"
[item
18,
page
27]
and
one
.312" [item
59,
page
27])
that
mount
transmission
to
inner
mount.
Support
transmission
and
remove
two
bolts
from
transmission
final
drive
to
frame
and
lowcr
the
transmission
unit
out
of
the
frame.
To
remove
wheel
hub
assembly
(item
11,
page
27),
use
hub
puller
kit
(part
number
609008)
to
pull
hub
from
axle.
Do
not
use
a
gear puller
that

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