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Gravely 991080 User Manual

Gravely 991080
44 pages
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Owner/Operator Manual
Manuel du Propriétaire/Utilisateur
Pro-Turn
100
04794000 8/14
Printed in USA
ENGLISH
FRANÇAIS
E10
The use of any gasoline exceeding 10% ethanol (E10) or
10% MTBE will void the product warranty.
L’utilisation d’une essence contenant plus de 10%
d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
Models
991079 – Pro-Turn 148
(SN 040000 +)
991080 – Pro-Turn 152
(SN 040000 +)
991081 – Pro-Turn 160
(SN 040000 +)
991095 – Pro-Turn 148
(SN 040000 +)
991096 – Pro-Turn 152
(SN 040000 +)
991097 – Pro-Turn 160
(SN 040000 +)
991102 – Pro-Turn 148 CARB
(SN 040000 +)
991103 – Pro-Turn 152 CARB
(SN040000 +)
991104 – Pro-Turn 160 CARB
(SN 040000 +)
991115 – Pro-Turn 148
(SN 040000 +)
991116 – Pro-Turn 152
(SN 040000 +)
991117 – Pro-Turn 160
(SN 040000 +)

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Gravely 991080 Specifications

General IconGeneral
BrandGravely
Model991080
CategoryLawn Mower
LanguageEnglish

Summary

INTRODUCTION

Manuals in Other Languages

Manuals available in languages other than English.

Understanding the Manual

Guidance on reading the manual for operation and maintenance.

Engine Manual and Parts Info

Reference to engine manual and ordering parts.

Product Registration

Importance of product registration for warranty claims.

OPERATIONAL GUIDELINES AND SAFETY

Unauthorized Replacement Parts

Warning against using non-genuine parts for safety and warranty.

Dealer Delivery and Training

Dealer's role in unit setup, customer orientation, and training.

Required Operator Training

Importance of training for safe and proper unit operation.

Emission Control System

Information on emission control components and regulations.

SAFETY INFORMATION

Signal Words and Decal Meanings

Explains signal words (Danger, Warning, Caution) and safety alert symbols.

Safety Decal Overview

General explanation of safety decals found on the machine.

SAFETY HAZARDS

Safety Decal Identification

Visual identification of safety decals on the unit.

Amputation Hazard Warnings

Warnings about rotating blades, moving belts, and pinch points.

OPERATIONAL SAFETY HAZARDS

Discharge and Tipping Hazards

Warnings regarding discharge of objects and operating on slopes.

Service and Bystander Hazards

Safety during servicing and operating near bystanders.

SPECIFIC SAFETY HAZARDS

Loss of Traction and Hot Surfaces

Actions for loss of traction and warnings about hot surfaces.

Danger Warnings: Discharge & Amputation

Specific danger warnings for discharge and amputation hazards.

MACHINE ROLLOVER AND ROTATING PARTS SAFETY

Rotating Parts and Rollover Warnings

Warning to stay clear of rotating parts and machine rollover instructions.

Operator Age and General Safety Rules

Operator age restrictions and general safety rules.

OPERATOR AND CHILD SAFETY

Child Safety Precautions

Safety measures to protect children around the unit.

Personal Protection and Pre-Operation Checks

PPE and essential checks before unit operation.

General Operation Guidelines

Key operational procedures and safety reminders.

OPERATING CONDITIONS AND SLOPES

Operating Conditions

Guidelines for safe operation in various environments.

Slope Operation Safety

Specific advice for operating safely on slopes.

FUEL, TOWING, ACCESSORIES, AND BATTERIES

Fuel Handling and Safety

Safe practices for handling gasoline and fuel.

Towing, Accessories, and Battery Safety

Guidelines for towing, accessories, and battery handling.

ROPS, SERVICE, TRANSPORT, AND STORAGE

ROPS and Service Guidelines

Inspection of ROPS and general service procedures.

Transporting and Storage

Instructions for transporting and storing the unit.

ASSEMBLY PROCEDURES

Unit Assembly Preparation and Checks

Unpacking, tire caution, seat/lever adjustment, and initial checks.

Key Assembly Steps

Steps for ROPS, battery, fuel, and hardware setup.

ASSEMBLY FINAL CHECKS

Safety Interlock, Lubrication, and Deck Leveling

Verifying safety systems, lubrication, and deck level.

Control Function Verification

Ensuring all unit controls operate correctly.

CONTROLS AND FEATURES

Control Panel Overview

Identification of major controls and features on the unit.

OPERATION BASICS

Steering Levers and Safety Interlocks

Operating steering levers and testing safety interlock systems.

Ignition Switch Operation

Operation of the ignition switch for starting/stopping.

CONTROL OPERATIONS

Primary Control Functions

Explains operation of choke, throttle, lift pedal, and valves.

SEAT, HOUR METER, AND ROPS ADJUSTMENTS

Seat, Hour Meter, and ROPS Adjustments

Adjusting seat, understanding hour meter, and ROPS use.

FUELING PROCEDURES AND GASOLINE GUIDELINES

Filling Fuel Tank and Gasoline Types

Guide to filling the tank and selecting appropriate gasoline.

STARTING AND EMERGENCY PROCEDURES

Pre-Start, Starting, and Emergency Stop

Checks before start, engine start/stop, and emergency shutdown.

Mowing Operation Guidelines

Guidelines for operating the unit for mowing.

OPERATING AND PARKING THE UNIT

Parking and Moving Unit (Engine Off)

Steps for parking and moving the unit without the engine.

Best Performance Tips

Tips for optimal mowing performance.

MAINTENANCE SCHEDULE

Pre-Operation Checks

Safety and operational checks required before each use.

Engine Manual Maintenance Reference

Following the engine manual for specific maintenance.

PERIODIC MAINTENANCE SCHEDULE

Short-Term Maintenance Intervals

Maintenance tasks for 25, 50, and 100-hour periods.

Long-Term Maintenance Intervals

Maintenance tasks for 400 and 500-hour periods.

SERVICE AND ADJUSTMENTS

Service Position and Hydraulic Fluid Safety

Unit service position and safety precautions for hydraulic fluid.

Hydraulic Fluid Level Check and Addition

Procedure for checking and adding hydraulic fluid.

HYDRAULIC SYSTEM MAINTENANCE

Hydraulic Fluid and Filter Change

Steps to change hydraulic fluid and filter.

Purging the Hydraulic System

Procedure for purging air from the hydraulic system.

FILTERS AND MOWER BLADES

Carbon Canister Filter and Blade Maintenance

Checking filter and procedures for blade removal/sharpening.

BATTERY MAINTENANCE

Battery Removal, Replacement, and Charging

Steps for battery removal, replacement, and charging.

Battery Cleaning

How to clean battery terminals for optimal performance.

STEERING CONTROL ADJUSTMENTS

Eliminating Steering Creep and Aligning Levers

Adjusting controls to prevent creep and align steering levers.

UNIT TRACKING AND HANDLEBAR ADJUSTMENT

Adjusting Unit Tracking Straightness

Procedure for adjusting the unit to track straight.

Steering Lever Handlebar Height

Adjusting the height of the steering lever handles.

BRAKE AND BELT ADJUSTMENTS

Parking Brake Adjustment

How to check and adjust the parking brake.

PTO Belt Access and Replacement

Procedures for accessing and replacing the PTO belt.

BELT LAYOUTS AND REPLACEMENT

Belt Layout Diagrams

Diagrams showing belt routing for different deck sizes.

Replacing the Hydro Pump Belt

Steps to replace the hydro pump belt.

MOWER DECK ADJUSTMENTS

Anti-scalp Roller and Lift Assist Adjustment

Adjusting anti-scalp rollers and lift assist springs.

MOWER DECK REMOVAL

Removing the Mower Deck

Step-by-step guide to removing the mower deck.

MOWER DECK INSTALLATION AND LEVELING

Installing and Leveling the Mower Deck

Steps for installing and leveling the mower deck.

Checking and Pitching Deck Blades

Procedure to check and adjust blade level and pitch.

CLUTCH ADJUSTMENT

Clutch Air Gap Adjustment

Adjusting the clutch air gap for proper engagement.

STORAGE GUIDELINES AND ACCESSORIES

Storage Guidelines

Guidelines for short-term and long-term storage.

Available Accessories

List of available optional accessories.

SERVICE PARTS LIST

Replacement Parts Identification

List of replacement parts with part numbers.

SPECIFICATIONS

Model Specifications Overview

Technical specifications for various models.

SPECIFICATIONS (Continued)

Model Specifications Continued

Technical specifications for various models.

SPECIFICATIONS (Continued)

Model Specifications Continued

Technical specifications for various models.

LIMITED WARRANTY

Commercial Equipment Warranty Details

Details of the limited warranty for commercial equipment.

Special Warranty Extensions

Details on special warranty extensions.

WARRANTY EXCEPTIONS AND CUSTOMER RESPONSIBILITIES

Warranty Exceptions and Limitations

Exceptions and limitations to the warranty terms.

Customer Responsibilities for Warranty

Customer obligations for warranty service.

WARRANTY DISCLAIMERS

Limitation of Remedy and Damages

Limitations on liability and damages.

Australian Consumer Law Warranty

Specific warranty information for Australian consumers.

Disclaimer of Further Warranty

Disclaimer regarding implied warranties.

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