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Grizzly G8689 User Manual

Grizzly G8689
44 pages
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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MODEL G8689
MINI MILL
OWNER'S MANUAL

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Grizzly G8689 Specifications

General IconGeneral
Swing Over Bed8"
Distance Between Centers16"
Tailstock TaperMT2
Voltage110V
Spindle TaperMT3
Spindle Travel2 inches

Summary

INTRODUCTION

Manual Accuracy and Contact Info

Discusses manual accuracy and provides contact details for service and inquiries.

Machine Description and Function

Explains the primary use and operational principles of the mini mill.

MACHINE DATA SHEET

Product, Shipping, Electrical, and Motor Specs

Details physical, shipping, electrical, and motor specifications for the machine.

Key Operational Specifications

Lists key operational parameters like spindle travel, table dimensions, and motor RPM.

IDENTIFICATION OF MACHINE PARTS

Labeled Machine Components

Identifies and labels all external components of the Model G8689 Mini Mill.

SECTION 1: SAFETY

General Safety Instructions

Provides critical safety instructions applicable to all machinery operation.

Understanding Safety Symbols

Explains the meaning and importance of safety symbols like DANGER, WARNING, CAUTION, and NOTICE.

Comprehensive Safety Precautions

Lists detailed safety instructions covering operation, environment, maintenance, and personal protection.

Mini Mill Specific Safety Advice

Offers safety guidelines tailored to the G8689 Mini Mill, including tool holding and cleanup.

SECTION 2: CIRCUIT REQUIREMENTS

110V Electrical Setup

Details requirements for connecting the machine to a 110V power supply.

Power Connection and Extension Cords

Explains proper plug connection and guidelines for using extension cords safely.

SECTION 3: SET UP

Required Setup Tools and Materials

Lists items needed for setup that are not included with the machine.

Unpacking and Initial Inspection

Guides on unpacking the mill and checking for shipping damage.

Machine Inventory and Parts Check

Instructions for inventorying all included machine parts after unpacking.

Hardware Recognition Chart

Provides a chart to match up hardware during the assembly process.

Cleaning and Site Considerations

Covers cleaning procedures and advice on workspace and workbench selection.

Workbench Mounting Procedure

Step-by-step instructions for securely bolting the mill to a workbench.

Handwheel Handle Installation

Simple instructions for attaching the handwheel handles to the machine.

Drill Chuck and Arbor Removal

Details the safe procedure for removing the drill chuck and arbor from the spindle.

SECTION 4: OPERATIONS

Control Panel Overview

Familiarizes the user with the control panel, power switches, and emergency stop.

Test Run and Spindle Break-in

Guides on performing the essential break-in procedure for the mill's moving parts.

Power Shutdown Procedure

Explains the correct sequence for safely shutting off power to the mill.

Rapid & Micro Downfeed Controls

Details how to operate the rapid and micro downfeed controls for spindle height adjustment.

Setting the Limit Block

Instructions on how to set the limit block to control head travel depth.

Table Travel Operations

Explains longitudinal and cross table travel and how to lock them in place.

Graduated Dials and Backlash

Covers the use of graduated dials and how to correct for backlash in table movement.

Column Angle Adjustment

Provides steps for adjusting the mill's column angle up to 45 degrees.

MT#3 Collet Installation and Removal

Detailed guide for inserting and removing MT#3 collets into the spindle taper.

Setting Spindle RPM

Explains how to use cutting speed tables and formulas to set the correct RPM.

SECTION 5: ACCESSORIES

Cleaning and Lubrication Accessories

Lists cleaning degreasers and cutting/tapping fluids for machine maintenance.

Workholding Accessories: Vises and Blocks

Describes milling vises and precision blocks for workholding and setup.

Cutting Tool and Measurement Accessories

Introduces ball end mill sets, test indicators, and protective sprays.

Shop Stands and Specialized Tables

Features shop stands, face mills, collet sets, and rotary tables.

SECTION 6: MAINTENANCE

Routine Maintenance Schedule

Outlines daily and monthly checks for optimal machine upkeep.

Machine Cleaning and Surface Protection

Provides instructions for cleaning and protecting unpainted cast iron surfaces.

Essential Lubrication Points

Identifies key areas requiring regular lubrication with oil and grease for smooth operation.

SECTION 7: SERVICE

Troubleshooting Machine Issues

Addresses common problems with their causes and solutions for the mini mill.

Adjusting Gibs for Slide Fit

Explains how to adjust gibs to eliminate play and ensure smooth slide movement.

Motor Brush Replacement

Provides steps for replacing worn carbon brushes in the DC motor.

Replacing the Main Fuse

Details the procedure for safely replacing the 5 Amp system fuse.

Head Counterbalance Spring Warning

Warns against adjusting the high-tension counterbalance spring due to injury risk.

Electrical System Components

Identifies major electrical components like the PCB, transformer, and cooling fan.

Wiring Diagram

Presents a schematic illustrating the machine's electrical connections and layout.

G8689 PARTS LIST

Table Assembly Components

Lists all parts associated with the table assembly of the G8689 Mini Mill.

Head Assembly Components

Lists all parts associated with the head assembly of the G8689 Mini Mill.

Column Assembly Components

Lists all parts associated with the column assembly of the G8689 Mini Mill.

WARRANTY CARD

Customer and Usage Feedback

Collects customer details, purchase information, and feedback on product awareness and usage.

WARRANTY AND RETURNS POLICY

Product Warranty Terms

Outlines the 1-year warranty, its limitations, and exclusions.

Initiating a Warranty Claim

Explains the process for contacting Grizzly and obtaining a return number for warranty service.

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