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Hamworthy F40V User Manual

Hamworthy F40V
68 pages
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FLEET SERIES BOILERS
Floor Standing, Condensing ,
Fully Modulating, Pre-Mix,
Gas Fired Boilers for Heating & Domestic
Hot Water Installations
Installation, Commissioning
and Operating Instructions
Models: F40V, F50V, F60V, F70V, F85V,F100V
F125V & F150V
NATURAL GAS I
2H
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT

Table of Contents

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Hamworthy F40V Specifications

General IconGeneral
Boiler TypeCondensing
Max Heat Output (kW)40
Output40kW
ModulationYes
Max working pressure3 bar
Fuel TypeNatural Gas
TypeWall mounted
FuelNatural Gas

Summary

1.0 INTRODUCTION

1.6 BOILER MODELS

Details the specific models within the Fleet V series, including their power outputs.

2.0 SUPPLY AND DELIVERY

Warranty

Outlines the terms and conditions for warranty coverage and exclusions.

3.0 SIZE AND SPACE REQUIREMENTS

4.0 SITE LOCATION AND PREPARATION

4.1 Site Location

Guidelines for choosing an appropriate and safe location for boiler installation.

4.2 Gas Supply

Requirements and safety checks for the natural gas supply connection.

4.3 Flue System

Details on flue system design, installation, and materials for safe operation.

4.4 Water Supply

Requirements for water supply, treatment, and system connections.

4.5 Condensate Connections

Procedures for safely connecting and managing boiler condensate discharge.

4.6 Electrical Supply

Essential safety and connection guidelines for the boiler's electrical supply.

5.0 BOILER ASSEMBLY

5.1 General

General instructions and precautions for assembling the boiler modules on site.

5.3 Flue Connection

Guidance on connecting the flue system to the boiler modules for safe operation.

6.0 PRE-COMMISSIONING

6.1 Gas Supply

Checks required for the gas supply system before commissioning the boiler.

6.5 Electrical

Verification of electrical connections and controls prior to boiler commissioning.

7.0 CHECKS PRIOR TO LIGHTING

7.1 Boiler Gas System Leak Check

Procedure for performing a gas leak test on the boiler's system.

7.3 Commissioning the Boiler

Steps involved in the initial lighting and commissioning of the boiler modules.

8 CONTROLS OPERATION

8.2.2 Screen Legend

Explanation of symbols and indicators displayed on the boiler's control screen.

8.2.4 Lockout Display

How to interpret lockout codes and their causes on the boiler's display.

8.2.6 Parameter settings for the Enduser

Guide to adjusting user-configurable parameters for boiler operation.

8.2.10 Error code display

Information on how error codes are displayed and what they signify.

9.0 FAULT FINDING

9.1 Safety Temperature Limiter

Troubleshooting the safety temperature limiter and potential causes of overheating.

9.3 Ignition Controller

Diagnosing issues with the ignition controller and flame detection system.

10 SERVICING

10.1 Regular servicing

Recommendations for routine annual servicing to ensure optimal boiler performance.

10.2 Annual Service

Detailed procedure for carrying out the annual service of the boiler.

11.0 REPLACEMENT OF FAILED COMPONENTS

11.1 HT Electrode and Flame Probe

Procedure for replacing the HT electrode and flame probe, noting fragility.

11.6 Gas Valve

Instructions for replacing the gas valve on different boiler models.

APPENDIX A - GAS DATA

APPENDIX B - ELECTRICAL CONNECTIONS AND CONTROLS

B1.1 Electrical Supply

Crucial safety and connection details for the boiler's electrical supply.

APPENDIX C - FLUE DATA - Natural Gas

APPENDIX D - VENTILATION

APPENDIX E - WATER DATA

APPENDIX F - CASCADE CONTROL

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