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Hamworthy
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F40V
Hamworthy F40V User Manual
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FLEET SERIES BOILERS
Floor Standing, Condensing ,
Fully Modulating, Pre-Mix,
Gas Fired Boilers for Heating & Domestic
Hot Water Installations
Installation, Commissioning
and Operating Instructions
Models: F40V, F50V, F60V, F70V, F85V,F100V
F125V & F150V
NATURAL GAS I
2H
IMPORTANT NOTE
THESE INSTRUCTIONS
MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT
2
Table of Contents
Table of Contents
4
Introduction
7
Supply and Delivery
8
Size and Space Requirements
10
Figure 3.1.2 Table Dimensions and Clearances
11
Site Location and Preparation
13
Site Location
13
Gas Supply
13
Flue System
14
Water Supply
15
Condensate Connections
18
Figure 4.5.1 Boiler Condensate Connection
18
Electrical Supply
19
Figure 4.6 Wiring Schematic
19
Boiler Assembly
20
General
20
Water Connections
20
Flue Connections
20
Electrical Connections
21
Pre-Commissioning
21
Gas Supply
21
Ventilation
21
Pipework, Valves and Pump
21
Flue
21
Electrical
21
Checks Prior to Lighting
22
Boiler Gas System Leak Check
22
Figure 7.1 Gas System Leak Check
22
Checks Prior to Lighting the Boiler
23
Initial Lighting
23
Combustion Checks
24
Figure 7.6.1 Adjusting Gas Valve Throttle
25
Controls Operation
26
Figure 8.2.1.2 Overview of Fascia Panel
27
Figure 8.1.6 General Overview of Boiler Controls
28
Figure 8.2.1.2 Info Display Parameters
30
Figure 8.2.1.3 Operation and Display Philosophy
31
Figure 8.2.2 Screen Legend
32
Figure 8.2.3.1 Default Display
33
Figure 8.2.5 Heating Circuit Setpoint
34
Figure 8.2.6 Overview of End User Parameters
35
Functions
37
Figure 8.2.10 LMU Error Codes
38
Figure 8.3.11 Operating Phases
40
Figure 8.3.12 Operating Phases
41
Fault Finding
42
Figure 9.2 Water Flow Switch
42
Servicing
44
Figure 10.2 Combustion Chamber
45
Replacement of Failed Components
46
Recommended Spares
47
Appendix A Gas Data
49
Appendix B Electrical Connections and Controls
50
Figure B1.3 Sensor Resistance Values
52
Appendix C Flue Data
53
Figure C6.1 Flue Equivalent Lengths
55
Appendix D Ventilation
56
Appendix E Water Data
57
Figure E1.1 Typical Piping Layouts
59
Figure E2 Typical Pipe Kit System Connections
61
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Hamworthy F40V Specifications
General
Boiler Type
Condensing
Max Heat Output (kW)
40
Output
40kW
Modulation
Yes
Max working pressure
3 bar
Fuel Type
Natural Gas
Type
Wall mounted
Fuel
Natural Gas
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