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HANKISON HPRP 100 - User Manual

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REFRIGERATED
TYPE
COMPRESSED
AIR DRYERS
CONTENTS
GENERAL SAFETY INFORMATION .........................2
RECEIVING, MOVING, AND UNPACKING ................2
1.0 INSTALLATION ..................................................3
2.0 OPERATION.......................................................5
3.0 MAINTENANCE .................................................8
SIZING ......................................................................8
ENGINEERING DATA (Models 100-250)...................9
ENGINEERING DATA (Models 300-750)...................10
WIRING DIAGRAM (Models 100, 125 & 150) ...........11
WIRING DIAGRAM (Models 200-600 - 460 VAC) .....12
WIRING DIAGRAM (Model 750 - 460 VAC) .............. 13
DIMENSIONS / WEIGHTS ........................................ 14
TROUBLESHOOTING GUIDE (Models 100-150) .....15
TROUBLESHOOTING GUIDE (Models 200-750) .....16
PARTS LIST ..............................................................17
WARRANTY..............................................................20
INSTRUCTION MANUAL
HPRplus Series with ColdWave™ Technology
Models: HPRP 100, 125, 150, 200, 250, 300,
400, 500, 600, 750
5002730 Rev. A 5/06
18-2-675 5th Edition
Internal Use Only
060519
SERVICE DEPARTMENT: (724) 746-1100

Questions and Answers

  • S
    Stephen GonzalezAug 25, 2025
    What causes a high pressure drop across my HANKISON HPRP 100 Dehumidifier?
    • D
      Debra HodgesAug 25, 2025
      A high pressure drop across your HANKISON Dehumidifier can stem from a few potential issues. Excessive airflow could be the cause, so check the flow rate. Another possibility is the freezing of moisture in the evaporator due to a refrigeration system fault; in this case, consult section D. Lastly, a clogged separator filter element can lead to a pressure drop, so replace the filter element.
  • K
    kedwardsAug 31, 2025
    What does it mean if the dew point indicator is in the red area on my HANKISON Dehumidifier?
    • J
      Justin MccormickAug 31, 2025
      If the dew point indicator on your HANKISON Dehumidifier is in the red area, this suggests that the dryer is overloaded, leading to a high air outlet temperature. Refer to section A 7. Alternatively, the refrigeration system might not be functioning properly, also resulting in a high air outlet temperature; in this case, consult section D.
  • L
    lisajenkinsNov 9, 2025
    What to do if there is water downstream of my HANKISON Dehumidifier?
    • K
      kevin94Nov 9, 2025
      If you notice water downstream of your HANKISON Dehumidifier, several factors could be responsible. It might be due to residual free moisture in the pipelines; in this case, blow out the system with dry air. Check the valve positions because the air bypass system might be open. Ensure that the inlet and outlet connections are correctly connected. If air lines downstream are exposed to temperatures below the dew point, insulate or heat trace them, or use dry air to lower the dew point. Excessive free moisture at the dryer inlet might be the cause, so install a separator ahead of the dryer. Condensate drainage issues can also lead to this problem; ensure the drain mechanism isn't clogged or inoperative, the drain line isn't restricted or frozen, and, for electric drains, the timer is set for...
  • L
    laurenericksonNov 15, 2025
    Why is my HANKISON HPRP 100's refrigeration system not functioning properly?
    • K
      kelleymelindaNov 15, 2025
      Several issues can cause the refrigeration system of your HANKISON Dehumidifier to malfunction. First, check if the power is on. If the power light is off, ensure the unit is receiving power. Verify that the line disconnect switch is closed and inspect for blown fuses or open breakers, checking for continuity. Faulty wiring or loose terminals can also be culprits, so have an electrician inspect the electrical connections. High or low ambient conditions might affect the system; check the minimum and maximum temperature ranges. If your system is air-cooled, inspect for dirty or clogged condenser fins and ensure there's no obstruction to airflow across the condenser. Also, check the fan motor or fan control switch. If the issue persists after cleaning the condenser and ensuring free airflow, ...

Summary

General Safety Information

Pressurized Devices

Safety precautions for pressurized equipment, including operating limits and depressurization.

Electrical

Electrical safety requirements, compliance with codes, and disconnecting power during service.

Installation

Location

Guidance on selecting a suitable location for the dryer, considering air system placement and clearances.

Operation

Control Panel

Detailed explanation of the buttons and indicators on the dryer's control panel for operation and programming.

Maintenance

Sizing

Engineering Data (Models 100-250)

Engineering Data (Models 300-750)

Wiring Diagram (Models 100, 125 & 150)

Wiring Diagram (Models 200-600 - 460 VAC)

Wiring Diagram (Model 750 - 460 VAC)

Troubleshooting Guide (Models 100-150)

Dew Point Indicator in Red Area

Explains that an overloaded dryer or malfunctioning refrigeration system causes high outlet temperature.

Refrigeration System Not Functioning Properly

Covers issues like power loss, compressor cycling, and ambient conditions affecting the refrigeration system.

Troubleshooting Guide (Models 200-750)

Water Downstream of Dryer

Outlines causes and corrections for water found in downstream pipelines.

High Pressure Drop Across Dryer

Addresses high pressure drop by checking flow rate, evaporator freezing, and filter condition.

Checkpoint Faults

Details various faults like low/high pressure, temperature issues, drain alarms, compressor, and sensor faults.

HANKISON HPRP 100 Specifications

General IconGeneral
BrandHANKISON
ModelHPRP 100
CategoryDehumidifier
LanguageEnglish

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