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HANKISON HPRP 25

HANKISON HPRP 25
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7610.483.7B 5/02
Instruction Manual
Models: HPRP 25, 35, 50, 75,
100, 125, 150
Contents
GENERAL SAFETY INFORMATION ............................... 2
RECEIVING, MOVING, UNPACKING ............................. 2
1.0 INSTALLATION ...................................................... 3
2.0 OPERATION .......................................................... 5
3.0 MAINTENANCE .................................................... 6
SIZING ......................................................................... 6
ENGINEERING DATA.................................................... 7
ELECTRICAL SCHEMATICS ........................................... 8
DIMENSIONS / WEIGHTS ............................................. 9
TROUBLESHOOTING .................................................... 10
PARTS LIST .................................................................. 11
WARRANTY................................................................. 12
REFRIGERATED
TYPE
COMPRESSED
AIR DRYERS
SERVICE DEPARTMENT: (724) 746-1100
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HANKISON HPRP 25 Specifications

General IconGeneral
BrandHANKISON
ModelHPRP 25
CategoryDehumidifier
LanguageEnglish

Summary

General Safety Information

Pressurized Devices Safety

Ensure equipment is depressurized before service.

Electrical Safety Precautions

Install according to electrical codes and disconnect power for service.

Breathing Air Quality

Air may need further purification for breathing; consult standards.

Receiving, Moving, and Unpacking

Shipment Inspection and Receiving

Check for visible loss/damage upon delivery and note on receipt.

Unpacking Concealed Damage

Notify carrier immediately for concealed damage found after unpacking.

Handling and Storage Guidelines

Do not tip dryer; store away from temperatures exceeding 130°F (54.4°C).

Installation Procedures

Location and Air System Placement

Locate for typical system placement, avoid harmful contaminants.

Mounting and Clearances

Mount on floor, maintain clearances for airflow and service access.

Piping and Electrical Connections

Connect air lines, by-pass piping, and electrical connections.

Moisture Separator Setup

Ensure separator drain is piped and knurled fitting is tightened.

Altitude and Outdoor Installation

Contact manufacturer for altitudes above 4500 ft or outdoor use.

Operation

Operating Condition Limits

Details on min/max inlet pressure, temperatures, and ambient limits.

Start-up Procedure

Energize compressor via switch, check power-on light.

Periodic Operating Checks

Verify power light, dew point indicator, and condensate discharge.

Maintenance Schedule

Condenser Coil Cleaning

Clean accumulated dust and dirt monthly.

Moisture Separator Maintenance

Replace filter element when pressure drop is excessive or annually.

Drain Mechanism Care

Check separator daily; replace drain mechanism annually.

Dryer Sizing

Determining Dryer Capacity

Use tables to determine dryer capacity at actual operating conditions.

Capacity Correction Factors

Apply multipliers from Table 2 for inlet air conditions and dew point.

Engineering Specifications

Operating and Refrigeration Data

Details on min/max pressures, temperatures, and system data.

Electrical Data

Voltage, current, fuse size, and wattage for various models.

Electrical Schematics

Schematic Diagrams by Model

Electrical diagrams provided for different models and voltage configurations.

Schematic Symbol Legend

Explanation of symbols used in the electrical schematics.

Dimensions and Weights

Model Dimensions

Diagrams showing physical dimensions (A-H) for each model.

Weight and Connection Sizes

Table listing weights and inlet/outlet connection sizes per model.

Troubleshooting Guide

Water Downstream Issues

Causes and corrective actions for water in downstream pipelines.

High Pressure Drop

Identifies causes and solutions for high pressure drop across the dryer.

Dew Point Indicator Red

Explains causes for the dew point indicator showing a red status.

Refrigeration System Problems

Troubleshooting for power issues and compressor cycling on/off.

Parts List

Component Part Numbers

Lists part numbers for various components across different models.

Maintenance Kit Identification

Identifies specific maintenance kits for models.

Warranty Information

Warranty Terms and Conditions

Details manufacturer's warranty, exclusions, and duration.

Service Authorization Process

Procedure for obtaining authorization for repairs and returns.

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