HANKISON HPRplus HPRP1000 User Manual

HPRplus Series
Refrigerated Type Compressed Air Dryers
Models: HPRP1000, HPRP1250, HPRP1500, HPRP1750, HPRP2000, HPRP2500, HPRP3000
FORM NO.: 5001321 REVISION: 05/2013 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
INSTRUCTION MANUAL

HANKISON HPRplus HPRP1000 Specifications

General

Brand	HANKISON
Model	HPRplus HPRP1000
Category	Dehumidifier
Language	English

Summary

General Safety Information

Pressurized Devices

Equipment is a pressure-containing device; do not exceed max pressure or disassemble when pressurized.

Electrical Safety

Requires electricity; install per codes, disconnect power for service.

Breathing Air Precautions

Treated air may not be suitable for breathing without further purification; check standards.

Receiving, Moving, and Unpacking

Receiving Procedures

Inspect shipment for loss or damage upon delivery and note on receipt.

Unpacking and Damage Check

Check for concealed damage; notify carrier immediately if found.

Moving Guidelines

Do not tip dryer onto its side when moving or transporting.

Storage and Shut Down

Do not store outside or exposed to weather; drain water-cooled units below freezing.

1.0 Installation

1.1 Location Requirements

Place dryer in a heated, well-ventilated area, avoiding extreme temperature locations.

Clearances for Air Flow

Specifies required free air flow clearances around the dryer for proper operation and maintenance.

Ambient Temperature Limits

Standard units operate in 40-110°F (air-cooled) or 40-130°F (water-cooled) ambients.

Altitude Considerations

Dryer is designed to operate at all altitudes without adjustment.

Flexible Connection Recommendation

Recommended to install a flexible connection before the dryer to prevent vibration damage.

Outdoor Installation Note

Standard units are for indoor use; contact manufacturer for outdoor installation.

1.0 Installation (Continued)

1.2 Mounting Instructions

Mount dryer on a level solid surface; holes are provided for permanent mounting.

1.3 Piping Connections

Details air inlet, air outlet, and bypass piping connections, and water connections for water-cooled models.

1.4 Electrical Connections

Use copper wires; connect to terminal strip per schematic; refrigeration unit runs continuously.

1.5 Electronic Demand Drain

Automatic drain discharges condensate; describes operation and testing.

2.0 Operation

2.1 Operating Conditions

Specifies inlet air pressure/temperature and ambient temperature limits for dryer operation.

2.2 Start-up Procedure

Procedure for energizing the dryer and initial start-up sequence, including program monitor use.

Control Panel Overview

Identifies and describes functions of buttons and indicators on the control panel.

2.0 Operation (Continued)

Setting Dryer Schedule

How to program on/off schedules for the dryer using the control panel buttons.

Hours To Service Setting

How to set the service reminder interval based on operating hours.

Alarm History Review

How to view and clear the last twenty recorded alarms.

Starting the Dryer

Procedures for starting the dryer, including pre-start checks and operating modes.

Operating Check Points

Key checks to perform after starting the dryer for proper operation.

2.0 Operation (Continued)

Schedule Running Description

Explains how the compressor operates based on programmed schedules.

Common Dryer Faults

Lists common dryer faults like low/high pressure and their causes.

Using the RS-232 Port

How to use the RS-232 port for monitoring dryer operation from a host computer.

2.3 Filter Monitor (Optional)

Filter Monitor Operation

Monitors differential pressure for element replacement based on time, pressure drop, or intelligence.

Recommended Filter Settings

Provides recommended settings for maximum time and pressure drop for integral filtration.

2.4 Display Legend

Explains the meaning of icons and indicators on the LED display.

2.5 Filter Monitor Power Supply

Element Status Retention Batteries

Describes the function and replacement of batteries for retaining filter monitor settings.

2.6 Programming

Filter Monitor Programming Steps

Step-by-step guide for programming the filter monitor, including initialization.

2.7 Display

Run Mode Display Information

Explains what is displayed in run mode, including differential pressure and projected replacement time.

2.8 Alarms

Filter Replacement Alarms

Indicates when the red LED flashes for element replacement based on time, pressure, or intelligence.

Battery Replacement Alarm

Indicates when the battery icon and red LED flash, signaling the need for battery replacement.

3.0 Maintenance

3.1 Monthly Maintenance

Tasks to perform monthly, including cleaning condensers and checking drains.

3.2 Annual Maintenance

Tasks for annual maintenance, such as checking terminals and replacing filter cartridges.

Sizing and Capacity

Determining Dryer Capacity

How to determine dryer capacity by multiplying rated capacity by correction factors for operating conditions.

Separator/Filter Replacement

Step-by-step instructions for replacing separator and filter elements.

Filter Monitor Programming

Procedures for initializing and programming the optional filter monitor.

Electrical Schematic Models 1000 and 1250 Sheet 1 of 2

Electrical Schematic Models 1000 and 1250 Sheet 2 of 2

Electrical Schematic Model 1500 Sheet 1 of 2

Electrical Schematic Model 1500 Sheet 2 of 2

Electrical Schematic Models 1750, 2000 and 2500 Sheet 1 of 2

Electrical Schematic Models 1750, 2000 and 2500 Sheet 2 of 2

Electrical Schematic Model 3000 Sheet 1 of 2

Electrical Schematic Model 3000 Sheet 2 of 2

Electrical Schematic 575-460/3/60 Transformer Pack

Electrical Schematic 230-460/3/60 Transformer Pack

Dimensions and Weights

Engineering Data

Troubleshooting Guide

Parts List

Warranty Information