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Haulotte HTL 4010 - User Manual

Haulotte HTL 4010
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Operator's manual
T
ELESCOPIC
HANDLERS
4000328140 E01.15 AUS
Operator's manual
TELESCOPIC HANDLERS
HTL 4010 - HTL 3510 (HTL 7732) - HTL 3010
24203210
E01.15
EN

Table of Contents

Questions and Answers

  • C
    Charles BaileySep 8, 2025
    What to do if Haulotte HTL 4010 show F04.24 (D) Left-hand stabiliser solenoid valve fault?
    • J
      Jacob BakerSep 8, 2025
      If you're getting an F04.24 (D) error for the left-hand stabiliser solenoid valve, check YV122, YV700 and YV720.
  • M
    Michael SantiagoAug 23, 2025
    What should I do if my Haulotte Boom Lifts display F05: Joystick error?
    • C
      Christian Wagner DDSAug 23, 2025
      If your Haulotte Boom Lifts are showing an F05 error indicating a joystick problem, check SJ120.
  • E
    Elizabeth ShawAug 25, 2025
    What to do if Haulotte HTL 4010 Boom Lifts show F02: Contactor error?
    • V
      vwrightAug 25, 2025
      If you encounter an F02 error related to the contactor, check KM120.
  • C
    Catherine TaylorAug 27, 2025
    What to do if Haulotte Boom Lifts display F03: Relay error?
    • T
      Terri ChavezAug 27, 2025
      If your Haulotte Boom Lifts are displaying an F03 error, indicating a relay issue, check KA160.
  • J
    Joseph SmithAug 28, 2025
    What to do if Haulotte HTL 4010 show F04.05 (D) Boom lifting PWM solenoid valve fault?
    • C
      Christopher PerezAug 28, 2025
      If you're getting an F04.05 (D) error for the boom lifting PWM solenoid valve, check YV300 or YV320.
  • J
    Joseph MurraySep 23, 2025
    What to do if Haulotte Boom Lifts display F05.08 (D) Joystick operation defect (Attachments)?
    • F
      Frederick WilkinsSep 23, 2025
      If you're experiencing an F05.08 (D) error related to a joystick operation defect with attachments, check SJ120.
  • W
    Whitney StewartSep 16, 2025
    What to do if Haulotte HTL 4010 display F04.33 (D) Steering mode TOR solenoid valve fault?
    • D
      david27Sep 16, 2025
      If you're experiencing an F04.33 (D) error related to the steering mode TOR solenoid valve, check YV680 or YV681.
  • R
    Rachel CarlsonSep 18, 2025
    What to do if Haulotte HTL 4010 Boom Lifts show F05.07 (D) Joystick operation defect (Equipment carriage compensation)?
    • J
      Julian WarrenSep 18, 2025
      If you're experiencing an F05.07 (D) error related to a joystick operation defect with equipment carriage compensation, check SJ120.
  • J
    Jeffrey MccoySep 7, 2025
    What to do if Haulotte Boom Lifts display F05.04 (D) Joystick operation defect (Lifting)?
    • W
      William HooverSep 7, 2025
      If you're experiencing an F05.04 (D) error related to a joystick operation defect during lifting, check SJ120.
  • L
    Larry ThompsonSep 4, 2025
    What to do if Haulotte HTL 4010 display F02.05(D) Pre/post heating relay fault?
    • M
      Martin WellsSep 4, 2025
      If you are experiencing an F02.05(D) error related to the pre/post heating relay fault, check KM160.

Summary

A - Safety precautions

1 - Recommendations

General advice, manual, symbols, and label information for safe operation.

2 - Operation instructions

Rules, prohibitions, and potential risks associated with machine operation.

B - Intervenors responsibility

Defines the roles and responsibilities of owners, employers, trainers, and operators.

C - Pre-operation and controls

Procedures and checks before operation, including controls and safety labels.

D - Operation

1 - Engine

Procedures for starting, operating, and shutting down the machine's engine.

2 - Operation with a load

Procedures for safely lifting, transporting, and placing loads.

3 - Road operation

Procedures for preparing and operating the machine on public roads.

4 - Loading and securing for transport

Instructions for loading and securing the machine for transportation.

F - Emergency procedure

1 - Towing a broken-down vehicle

Procedures and precautions for towing a disabled machine.

2 - Emergency boom lowering

Manual procedure for lowering the boom in an emergency.

3 - Emergency exit from cab

Procedures for safely exiting the cab in an emergency.

G - Technical characteristics

1 - Main characteristics

Key technical specifications and features of the machine.

2 - Overall dimensions

Diagram and measurements of the machine's overall dimensions.

3 - Working area

Diagrams showing the machine's working area for different models.

4 - Noise emission level

Information on noise emission levels during operation.

5 - Telehandler vibration

Data regarding telehandler vibration levels.

H - Lubrication and maintenance

1 - Maintenance guidelines

General recommendations and guidelines for maintaining the machine.

2 - Maintenance instructions

Specific instructions and procedures for performing maintenance.

3 - Repairs and adjustments

Guidelines for performing repairs and adjustments on the machine.

4 - Lubrication and maintenance schedule

Tables detailing lubrication and maintenance tasks based on operating hours.

5 - General program; Recommendations

Recommended maintenance program and service intervals.

6 - Detailed program

Detailed breakdown of maintenance tasks and their frequencies.

7 - General points

Important mechanical checks, pins, bearings, and slew ring replacement.

8 - Every day or every 10 h of operation

Daily or every 10-hour checks for machine condition and safety.

9 - Every 50 h hours of operation

Lubrication and checks for components every 50 hours.

10 - Every 100 h hours of operation

Maintenance tasks required every 100 hours of operation.

11 - Every 250 h hours of operation

Maintenance tasks required every 250 hours of operation.

12 - Every 500 h hours of operation

Maintenance tasks required every 500 hours of operation.

1 - Operators manual

2 - After Sales Service

3 - Compliance

4 - HAULOTTE Services contact details

E - Attachments

1 - Approved attachments

Procedures to determine if an attachment is approved for use on the machine.

2 - Unapproved attachments

Reasons not to use unapproved attachments and associated risks.

3 - Telehandler;Attachment;Fork capacities

Checking attachment approval and possession of relevant capacity charts.

4 - Using the capacity chart with forks

Proper use of capacity charts to determine load limits and reach.

5 - Attachment installation

Procedures for installing attachments, including locking devices.

6 - Attachments

Technical characteristics and operation of various accessories.

18 - Every 10 years

18.1 - REPLACEMENT OF THE BRAKE CIRCUIT ACCUMULATORS

Procedure for replacing brake circuit accumulators.

18.2 - LUBRICANTS AND EQUIVALENTS

19 - Electric circuit

19.1 - WIRING DIAGRAM-MAIN COMPONENTS

Identification of main components in the electrical wiring diagram.

20 - Hydraulic circuit

20.1 - HYDRAULIC DIAGRAM-MAIN COMPONENTS

Identification of main components in the hydraulic diagram.

21 - Troubleshooting

21.1 - PROCEDURE

Procedure for diagnosing and reporting machine faults.

I - Intervention register

1 - Intervention register

Log for recording maintenance and repair work performed on the machine.

Haulotte HTL 4010 Specifications

General IconGeneral
BrandHaulotte
ModelHTL 4010
CategoryBoom Lifts
LanguageEnglish

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