Name: Haulotte HTL 4010
Brand: Haulotte
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Operator's manual

ELESCOPIC

HANDLERS

4000328140 E01.15 AUS

Operator's manual

TELESCOPIC HANDLERS

HTL 4010 - HTL 3510 (HTL 7732) - HTL 3010

24203210

E01.15

Default Chapter3
- Table of Contents3
Operator's Manual9
After Sales Service9
Compliance10
HAULOTTE Services® Contact Details11
Safety Precautions13
Recommendations13
- Operator's Manual13
- Symbols Used13
- Label Colors14
Operation Instructions15
- Prohibitions15
- Potential Risks15
- Tip-Over Hazards15
- Electrical Hazards18
- Travel Hazards20
- Load Falling Hazards21
- Mechanical Attachment Locking Device21
- Driving Hazards on Slopes22
- Pinching and Crushing Hazards23
- Risk of Falling24
- Chemical Hazards24
Intervenor's Responsibility25
Owner's (or Hirer's) Responsibility25
Employer's Responsibility25
Trainer's Responsibility25
Operator's Responsibility25
Inspection and Maintenance26
Pre-Operation and Controls27
Checks before Use27
- General Mechanical Functions27
Pre-Operation Checks and Inspection29
Safety Stickers33
- Red Labels33
- Yellow Labels35
- Other Labels37
- Identification39
- Operator's Cab45
- Controls45
- Pedals47
- Steering Column48
- Steering Column Adjustment49
- Operator's Seat50
- Heating and Ventilation51
- Air-Conditioning(Optional)51
- Instrument/Control Panel52
- Joystick59
- Left-Hand Control Panel61
- Load Moment Indicator (LMI)63
- Rear-View Mirrors and Windows65
- Radio-Control Emitter68
- Safety Devices70
- Activation of Controls70
- Detection of Internal Fault70
- Overload70
Operation71
Engine71
- Starting the Engine71
- Operational Checks72
- During the Warm-Up Period72
- When the Engine Is Running72
- Starting the Engine with a Booster Battery72
- Normal Engine Operation73
- Engine Shut-Down Procedure73
- Parking Brake Operation73
Operation with a Load74
- Load Lifting Safety74
- Before Lifting a Load74
- For Operation with Non-Suspended Load74
- For Operation with Suspended Load74
- Transporting the Load75
- For Operation with Non-Suspended Load75
- For Operation with Suspended Load75
- Dumping Procedure75
- Stabiliser Operation Procedure (HTL 4010)76
- Placing the Load76
- Disengaging the Load76
Road Operation77
Loading and Securing for Transport78
Attachments81
Approved Attachments81
Unapproved Attachments81
Telehandler/Attachment/Fork Capacities82
Using the Capacity Chart with Forks83
Attachment Installation89
- Mechanical Attachment Locking Device89
- Hydraulic Accessory Locking Device (Option)90
- Specific Instructions90
- Operation90
- Adjusting/Moving Forks91
Attachments92
- Technical Characteristics of the Accessories92
- Operation98
- Accessory Control98
- Attachment Installation Procedure98
- Using the Load Capacity Chart98
Emergency Procedure99
Towing a Broken-Down Vehicle99
- General Precautions99
- Releasing the Axle Brake for Towing100
- Parking Brake Deactivation100
- Parking Brake Reactivation100
Emergency Boom Lowering101
- Manual Boom Lowering (Emergency Mode)101
Emergency Exit from Cab102
Technical Characteristics103
Main Characteristics103
- Standard Equipment105
- Optional Equipment106
- Slings Attached 3T (6,615 Lb)106
- Main Components106
- Characteristics106
- Control106
- Operation107
- Lubrication and Maintenance107
Overall Dimensions108
Working Area110
- Machine HTL4010110
- Machine HTL3510110
- Machine HTL3010111
- Machine HTL7732111
Noise Emission Level112
Telehandler Vibration113
Lubrication and Maintenance115
Maintenance Guidelines115
Maintenance Instructions116
Repairs and Adjustments121
Lubrication and Maintenance Schedule122
General Program / Recommendations132
Detailed Program136
General Points161
- Mechanical161
- Bolts and Tightening Torques161
- Pins and Bearings161
- Bearings162
- Hydraulics163
- Replacing Damaged of Hoses163
- Evaluation of Leaks on Hydraulic Cylinders164
- Electric165
- Replacing Damaged Cables165
Every Day or Every 10 H of Operation166
- General Checks166
- Load Moment Indicator167
- Test Procedure167
- Checking Procedure167
- Resetting Procedure168
- Diesel Circuit168
- Cooling System169
- Air Filter (System)169
- Internal Combustion Engine171
- Hydraulic Circuit171
- Air-Conditioning (Option)171
Every 50 H Hours of Operation171
Every 100 H Hours of Operation172
- Tyres172
- Diesel Circuit172
- Internal Combustion Engine172
- Lubricating the Front Axle173
- Lubricating the Rear Axles173
- Hydraulic Circuit174
- Air-Conditioning (Option)174
Every 250 H Hours of Operation175
- Cooling System175
- Travel Axles175
- Battery175
- Air-Conditioning (Option)175
Every 500 H Hours of Operation176
- Lubricating the Suspension and the Driver Seat Rails176
- Air Filter (System) (for Machines Fitted with Engine PERKINS 854E-34TA or KOHLER KDI 3404 TCR Only)176
- Diesel Circuit (for Machines Fitted with Engine PERKINS 854E-34TA or PERKINS 1104D44T Only)176
- Changing the Diesel Filter176
- Changing the Diesel Pre-Filter176
- Internal Combustion Engine177
- Engine Oil Service Reset178
- Travel Axles178
- Checking the Level of the Front Axle178
- Checking the Level of the Rear Axle179
- Checking the Level of the Epicycloidal Reducers179
Every 1000 H Hours of Operation (or Once a Year)180
- Chain Wear180
- Primary Air Filter180
- Internal Combustion Engine180
- Hydraulic Circuit181
- Equipment Hydraulic Circuit181
- Transmission Hydraulic Circuit181
- Accumulators181
Every 1500 H Hours of Operation182
- Travel Axles182
- Draining the Front Axle182
- Draining the Rear Axle183
- Draining the Epicycloidal Reducers183
- Engine Crankcase Breather (Engine PERKINS 854E-34TA)184
- Remove the Breather Element184
- Install the Breather Element185
Every 2000 H Hours of Operation (or Every 2 Years)186
- Cooling System (Engine PERKINS 1104D44T)186
- Air Filter (System)187
- Internal Combustion Engine (Engine PERKINS 1104D44T)187
- Hydraulic Circuit188
- Air-Conditioning (Option)Option189
Every 3000 H Hours of Operation (or Every 3 Years)190
- Internal Combustion Engine (Engine PERKINS 854E-34TA)190
- Diesel Particulate Filter (Engine PERKINS 854E-34TA)190
- Cooling System (for Machines Fitted with Engine PERKINS 854E-34TA or KOHLER KDI 3404 TCR Only)191
Every 5000 H Hours of Operation (or Every 5 Years)192
- Internal Combustion Engine (Engine KOHLER KDI 3404 TCR)192
Every 10 Years192
- Replacement of the Brake Circuit Accumulators192
- Parking Brake192
- Service Brake192
- Lubricants and Equivalents193
Electric Circuit195
- Wiring Diagram-Main Components195
Hydraulic Circuit196
- Hydraulic Diagram-Main Components196
Troubleshooting198
- Procedure200
Intervention Register201

Brand	Haulotte
Model	HTL 4010
Category	Boom Lifts
Language	English

Haulotte HTL 4010 User Manual

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