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Hawker PTO MOD3 - User Manual

Hawker PTO MOD3
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PTO MOD3
Owner’s Manual
AM-HPTOM3-OM
Rev AB February 2020
1
Battery Charger
Owner’s Manual
PTO
MOD3
Models: PTOM1 / PTOM3 / PTOM3C (Standard
and Flex)
For parts sales, call toll-free 1-800-409-8895 and for charger technical support,
troubleshooting, and service call 1-800-251-6560.
AM-HPTOM3-OM
Rev AB February 2020
Model:
S/N:
AC Input Voltage
Installed by
Date
IMPORTANT
Read and understand your user’s manual before installing, operating, or servicing this product.
DO NOT DESTROY THIS BOOK

Table of Contents

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Summary

IMPORTANT SAFETY INSTRUCTIONS

TECHNICAL INFORMATION

Part Number and UL Model Number

Explains UL Model and Part Number significance.

TECHNICAL INFORMATION DETAILS

Cabinet Size;Gauge Letter Codes

Codes for DC output voltage in part numbers.

AC Line Voltage Letter Codes

Codes for AC line voltage and frequency.

Specialty Charger Options List

Lists optional features for chargers.

INSTALLATION

Location and Mounting

Guidance on choosing an installation site and mounting cabinets.

Electrical Connections and Protection

Instructions for making electrical connections and AC circuit protection.

ELECTRICAL CONNECTION DETAILS

DC Plug Polarity

Correct connection of DC output to battery.

Grounding the Charger

Instructions for properly grounding the charger.

DESCRIPTION OF OPERATION

Charger Operation Overview

Details on compatibility, auto start, charging current, AC power fail, and series charging.

GLOSSARY OF TERMS

Charge Control Terms

Definitions for Charge Blockout, Charging Profile, Cold Profile, and Flex Profiles.

Battery Charging Terms

Definitions for Equalization, Opportunity, Standard Flooded, and Refresh Charging.

ABBREVIATIONS AND ACRONYMS

OPERATING INSTRUCTIONS

CHARGER CONTROL PANEL

Display and Indicator Functions

Description of the Graphical LCD Display and status indicator LEDs.

Control Button Functions

Explains the functionality of navigation, control, and equalize buttons.

USB Port Functionality

For logging data and updating firmware.

SETTING UP THE CHARGER

Idle Screen and Menu Navigation

Navigating charger menus from idle screen to main menu.

System Setup and Date Setting

Accessing system configuration and setting the charger's date.

SYSTEM CONFIGURATION OPTIONS

Time, DST, Language, Units, and Contrast

Settings for time, daylight saving, language, units, and display contrast.

Password Management and System Setup Menu

Accessing service menus via password and listing setup options.

USB AND CHARGE PROFILE CONFIGURATION

USB Data Storage and Firmware Updates

Storing memos, setup parameters, and updating firmware via USB.

Charge Profile Setup

Configuring battery cells, capacity, and other charge parameters.

ADVANCED CHARGER CONFIGURATION

Battery Temperature and Profile Selection

Setting battery temperature and choosing the correct charging profile.

Constant Current and Equalization Settings

Configuring constant current mode, equalization days, and delay time.

CHARGE START AND POST-CHARGE SETTINGS

Start Charge Configuration Options

Settings for charge delay, blockout, conditional charge, and countdown.

Post Charge Configuration Options

Settings for cool down and refresh charging.

CHARGER CONFIGURATION DETAILS

Cabinet, Module, and DC Cable Setup

Configuring cabinet size, modules, and DC cable parameters.

Charger Options and Identifiers

Enabling options, I/O tests, setting serial/asset numbers, and resetting memos.

CHARGING THE BATTERY

Charger Idle State and Start Procedures

Idle display information and how to initiate a charge cycle.

Delayed Start and Countdown Timer

Configuring delayed charging and the initial countdown timer.

CHARGE DISPLAY INFORMATION

Charger Status and Time Display

Shows charger model, firmware, profile, and system time.

Charging Performance Metrics

Displays Volts Per Cell, DC Amps, AH Returned, and Charge Time.

END OF CHARGE PROCEDURES

Charge Completion Status

Indicates charge completion with or without equalization.

Manual Equalization Start

Procedure to manually initiate an equalization charge.

CHARGER INFORMATION AND EQUALIZATION

Automatic Equalization Start

Automatic start of equalization based on programmed day.

Charger Information and Identification

Accessing version, serial, and asset number details.

STATUS AND MODULES OVERVIEW

Charger Status Indicators

Lists status variables like Connects, Comp Chg, Part Chg, etc.

Module Status and LED Indicators

Explains module status indicators and their LED meanings.

MEMOS AND CHARGE HISTORY

Memorization Access and Display

Accessing and displaying stored charge memorizations.

Viewing Charge Cycle Details

Steps to view detailed charge history and parameters.

FAULT CODES AND TROUBLESHOOTING

Fault Code Descriptions and Solutions

Lists fault codes, their causes, and recommended solutions.

3 BAY MOUNTING DIMENSIONS

6 BAY MOUNTING DIMENSIONS

MAINTENANCE AND SERVICE

General Maintenance Procedures

Basic maintenance requirements for charger cleanliness and ventilation.

COMPONENT LOCATIONS

AC Input, Ground, and DC Output

Identifies AC input, ground lug, and DC output terminals.

Backplane Fuses and Module Slots

Locates backplane fuses and identifies slots for charger modules.

INSIDE VIEW OF CABINET

6-Bay Cabinet Internal Component Layout

Shows internal components of a 6-bay charger cabinet.

TECHNICAL SPECIFICATIONS (480 V, 1 PHASE)

TECHNICAL SPECIFICATIONS (208;220;240 V, 3 PHASE)

TECHNICAL SPECIFICATIONS (440 V, 3 PHASE)

TECHNICAL SPECIFICATIONS (480 V, 3 PHASE)

TECHNICAL SPECIFICATIONS (600 V, 3 PHASE)

MAINTENANCE LOG

Modifications to Factory Settings Log

Record for changes made to charger factory settings.

Service Activity Log

Record of service performed on the charger.

Hawker PTO MOD3 Specifications

General IconGeneral
BrandHawker
ModelPTO MOD3
CategoryBattery Charger
LanguageEnglish

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