EasyManua.ls Logo

Hawker LIFEPLUS MOD3 Series User Manual

Hawker LIFEPLUS MOD3 Series
50 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
For local parts, sales and service, call toll-free 1-800-251-6560.
AM-HLPM3-OM
Rev AB September 2019
Model:
S/N:
AC Input Voltage
Installed by
Date
IMPORTANT
Read and understand your user’s manual before installing, operating, or servicing this
product.
DO NOT DESTROY THIS BOOK
Battery Charger
with Wireless Communications
Owner’s Manual
LIFEPLUS
MOD3
Models: LPM3 (Standard and Flex)
LPM3C (CEC)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hawker LIFEPLUS MOD3 Series and is the answer not in the manual?

Hawker LIFEPLUS MOD3 Series Specifications

General IconGeneral
Input Frequency50/60 Hz
Operating Temperature-20°C to +50°C
DimensionsVaries by model
WeightVaries by model
Battery TypeLead-acid
Output Voltage24V, 36V, 48V, 80V
Protection FeaturesOver Temperature, Short Circuit
Cooling MethodForced Air
ComplianceCE

Summary

Important Safety Information

Do Not Destroy This Book Warning

Instruction to preserve the owner's manual for future reference.

Important Safety Instructions

General Safety Precautions

Covers essential safety guidelines for operating the battery charger.

Technical Information

Part and UL Model Number Identification

Explains how to identify the charger's part and UL model numbers.

Cabinet Size and Cable Gauge Codes

Details letter codes for cabinet sizes and DC cable gauges.

AC Line Voltage Letter Codes

Defines letter codes for AC line voltage and frequency.

Specialty Charger Options List

Lists available specialty options for the charger.

Installation Guide

Installation Location Recommendations

Guidance on selecting an appropriate and safe location for the charger.

Wall and Floor Mounting Instructions

Details on mounting the charger cabinet vertically on walls or floors.

Electrical Connection Procedures

Instructions for making safe and correct electrical connections.

AC Circuit Protection Requirements

Information on necessary branch circuit protection and disconnect methods.

DC Plug Polarity and Grounding

Guidance on correct DC plug polarity and essential grounding.

Description of Operation

General Charger Operation Overview

Describes the microprocessor-controlled operation and battery compatibility.

Automatic Start Charge Function

Explains how the charger automatically starts charging when a battery is connected.

Charging Current Behavior

Details how charging current is determined and adjusts during the charge.

AC Power Failure Handling

Describes charger behavior and data preservation during AC power interruptions.

Series Charging Configuration

Explains requirements and procedures for charging batteries in series.

Glossary of Terms

Battery Diagnostics and Communication (BBWC)

Describes the wireless device for real-time battery diagnostics and performance.

Charging Profile Types and Settings

Covers various charging profiles, equalization, and float charge functions.

Thin Plate Pure Lead (TPPL) Battery Technology

Describes TPPL battery technology for enhanced performance and lifespan.

Operating Instructions

Battery Recognition and Profile Selection

Describes automatic battery recognition and available charging profile selection.

Key Acronyms and Abbreviations

Defines essential acronyms and abbreviations used in the manual.

Display and Interface Definitions

Defines terms related to the charger's display and interface components.

Control Panel Overview

Control Panel Components and Functions

Details on the LCD display, navigation buttons, status LED, and USB port.

Menu Navigation and Display Screens

Idle Screen Display

Shows charger status when no battery is connected or active.

Main Menu Display Navigation

Illustrates the main menu and how to navigate its options.

Main Menu Access and Navigation

Explains how to access and navigate through the main menu options.

System Setup Configuration

System Setup Options

Configuration settings for date, time, language, display, energy, and network.

Configuration Management via USB

Managing Setup and History Data via USB

Handles saving and loading charger setup and history data using USB.

Updating Charger and Module Firmware via USB

Procedures for updating charger and power module firmware through USB.

Charge Profile Configuration

Battery Capacity and Temperature Settings

Configures battery capacity, temperature limits, and automatic adjustments.

Ionic Charge Coefficient and AGV Offset

Settings for ionic profile compensation and AGV application offset.

Advanced Charge Configuration

Charge Profile Selection and Settings

Configuring charge profiles, ionic coefficient, and AGV offset.

Constant Current Configuration Mode

Mode for trained service technicians; consult service manual.

Equalize Configuration Settings

Setting days, time, and delay for the equalization charge cycle.

Start Charge Configuration

Start Charge Configuration Options

Configures charge delays, blockout times, conditional charging, and daily start times.

Post Charge Configuration

Post Charge Configuration Settings

Settings for cool down, float charge, and refresh charging modes.

Charger Configuration

Charger Configuration Options

Settings for cabinet size, modules, voltage, DC cables, and charger options.

Advanced Charger Settings

BBWC Communications Setup

Enables or disables communication with the Battery Boss Wireless Connection.

Electrovalve Configuration

Enables/disables Electrovalve option and sets its duration.

Enter Charger Serial Number

Input for charger serial number, used when replacing HMI/display.

Customer Asset Number Entry

Input for customer asset number, used for tracking data.

Charging the Battery

Charger Idle Display Information

Details displayed on the charger screen when idle.

Starting a Charge Cycle

How to initiate a battery charge cycle automatically or manually.

Delayed Start Functionality

Explains how charging begins after a programmed delay.

Charging Process Details

Charge Count Down Process

Describes the countdown before charging starts without BBWC.

BBWC Connection Process

Details the scanning, syncing, and enumerating steps for BBWC connection.

Charging Display Information

Key Charging Display Parameters

Describes parameters shown on the charging display, like voltage, current, and profile.

Charge Completion and Equalization

End of Charge Display

Shows 'Charge Complete' status, Amp Hours returned, and total charge time.

Manual Equalize Procedure

How to initiate an equalize charge manually at any time.

Automatic Equalize Scheduling

Explains automatic equalization based on programmed settings.

Charger Information Display

Charger Information and Metrics

Displays serial number, asset number, and counts for connects, charges, and equalizes.

Fault Codes and Solutions

Troubleshooting Common Faults

Lists common faults, their causes, and recommended solutions for resolution.

Module Status Display

Module LED Status Indicators

Explains the meaning of LED indicators on the charger modules.

Mounting Dimensions

3 Bay Cabinet Mounting Dimensions

Provides detailed dimensions for mounting the 3-bay charger cabinet.

6 Bay Cabinet Mounting Dimensions

Provides detailed dimensions for mounting the 6-bay charger cabinet.

Maintenance and Service

Maintenance Safety Precautions

Warning about dangerous voltages and requirement for qualified personnel.

Basic Maintenance Recommendations

Advice on keeping connections clean, tight, and ensuring ventilation.

Component Locations

Component Locations and Specifications

Identifies key components like AC input, DC output, fuses, and module slots.

Technical Specifications (208/220/240V)

Technical Specifications (440V)

Technical Specifications (480V)

Technical Specifications (600V)

Maintenance Log

Related product manuals