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Heraeus Heracast iQ User Manual

Heraeus Heracast iQ
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Heracast
®
iQ
Operating instructions
Casting Machine Heracast
®
iQ
Dateiname: W14040_66036086_02_BA Heracast iQ_GB_V01_X4
SAP-Nr: Version
66036086 GB-02
HK-Toolbox-Nr:
W14040
Format: Falzmaß:
420 x 280 mm 210 x 280 mm
Projektmanager:
Michael Helken
HKG-Version:
V01, 0.AK
Datum HKG Freigabe
27.08.2015
HKG-Layout W14040_66036086/02 BA
Heracast_iQ_GB
EURO / Pantone Sonderfarben Druckverfahren: Digitaldruck
C M Y K varnish DieCut var.Data

Table of Contents

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Heraeus Heracast iQ Specifications

General IconGeneral
BrandHeraeus
ModelHeracast iQ
CategoryTest Equipment
LanguageEnglish

Summary

Scope of Applicability

General Information

General information about the Heracast iQ casting machine and its registration.

Machine Designation and Type

Specifies the machine's designation and type for operational purposes.

EU Statement of Conformity

Declares conformity with EU safety and health requirements.

Unit Safety Instructions

Explanation of Safety Symbols

Explains safety symbols and their meanings for safe operation.

Pacemaker Warning

Warning for individuals with pacemakers regarding the unit's operation.

Transport Damage Reporting

Instructions for checking and reporting transport damage to the unit.

Operator's Safety Obligations

Outlines operator responsibilities for safe use and personnel training.

Operational Guidelines and Safety

Unit Logbook Recommendation

Recommendation to maintain a unit book for documenting tests and works.

General Safety Precautions

General safety guidelines for operation, handling hot surfaces, and electrical hazards.

Unit Specifications and Usage

Specifications and Intended Use

Unit specifications and intended use for casting dental alloys, with limitations.

Operational Rules and Machine Description

Working Rules and Prohibited Uses

Safety rules for operation, including PPE and prohibited uses.

Machine Features

Lists key features of the casting machine.

Scope of Delivery Contents

Lists all items included in the machine's delivery package.

Machine Components and Structure

Original Equipment Included

Lists original equipment and accessories supplied with the machine.

Control and Display Elements Overview

Introduces the control and display components of the machine.

Total View of the Heracast iQ Unit

Identifies all external parts of the Heracast iQ unit.

Front Panel and Interface Details

Front Panel Controls and Display

Details the front panel components: display, knob, keyboard, and switch.

Unit Interface Port (RS 232)

Identifies the service port (RS 232) on the unit.

Supply Connections Identification

External Supply Connections

Identifies and describes the various external connections and supply ports.

Chamber Details and Installation Prep

Partial View of Open Casting Chamber

Details the components visible when the casting chamber is open.

Transporting the Unit Safely

Guidelines for safely transporting the casting machine to prevent damage.

Unpacking the Machine

Instructions for unpacking the machine and checking for damage.

Installation and Mains Connection

Unit Setup and Positioning

Instructions for positioning and setting up the casting machine safely.

Mains Power Connection Requirements

Details required mains voltage, frequency, and fuse protection for safe connection.

Air Supply and Cooling System

Compressed Air Supply Requirements

Requirements for compressed air supply, including pressure and quality.

Filling the Cooling System Procedure

Step-by-step guide for filling the machine's cooling system.

Room Ventilation Requirements

Requirements for adequate room ventilation during unit operation.

Operating the Casting Machine

Normal Production Mode Operation

Describes the standard operating mode and safety monitoring during closing.

Putting the Unit into Operation

Step-by-step guide to start and operate the casting machine.

Putting the Unit Out of Operation

Instructions for safely shutting down and preparing the unit for non-operation.

Troubleshooting: Errors and Causes

Error Messages and Diagnostics (Part 1)

Lists common error messages, their causes, and time delays for troubleshooting.

Troubleshooting: Errors and Causes (Continued)

Error Messages and Diagnostics (Part 2)

Continues the list of error messages, causes, and time delays for troubleshooting.

Working with the Heracast iQ

Main Menu Setup Diagram for Casting

Visual representation of the main menu structure for casting operations.

Navigating the Casting Main Menu

Explains how to navigate and select options in the casting main menu.

Setup and Configuration Menus

Setup Menu Diagram

Visual representation of the setup menu for configuring unit settings.

Configuring Setup Menu Options

Details how to configure country and user-specific settings via the setup menu.

Service Menu Access and Description

Service Menu Diagram Overview

Visual representation of the service menu for advanced functions and diagnostics.

Understanding Service Menu Levels

Explains how to access and use the service menu, including password levels.

Service Menu Parameters Explained

Service Table Parameters Description

Explains parameters and functions accessible within the service menu.

Melting and Casting Procedures

General Melting and Casting Notes

General notes and requests for brochures regarding Heraeus casting system.

Heraeus Spruing System Reference

Refers to information on the Heraeus spruing system in paragraph 11.

Suitable Investment Materials Guide

Recommends specific investment materials and warns against graphite-containing ones.

Premelting Process and Safety

Details the premelting process for alloys, including safety precautions.

Casting Process Details

Casting Procedure Overview

Describes the procedure for placing the mould and starting the casting process.

Using Graphite Inserts for Casting

Specific instructions for using graphite inserts during casting.

Using Ceramic Crucibles for Casting

Guidelines for using ceramic crucibles with various alloy types.

Alloy Types and Processing

General Alloy Melting Cautions

General cautions and information regarding the melting process of alloys.

Gold Alloys and Ceramic Bonding

Details processing and alloy quantities for gold-based alloys.

Reduced Precious Metal and Palladium Alloys

Instructions for processing reduced precious metal and palladium alloys.

CoCrMo and Non-Precious Metal Alloys

Guidelines for processing CoCrMo and non-precious metal alloys.

Special Alloy Casting and Database

Titanium and Aluminium Alloy Casting

Specific measures to reduce oxide formation when casting Ti/Al alloys.

Alloy Database Functionality

Introduces the alloy database menu for storing casting parameters.

Managing the Alloy Database

Entering New Alloys into Database

Step-by-step guide for entering new alloy data into the database.

Alloy Database Entry Details

Alloy Data Entry and Confirmation

Details on entering alloy names, types, and temperatures in the database.

Database Operations: Casting and Deleting

Selecting Alloy for Casting from Database

Guides the user to the casting menu after selecting an alloy from the database.

Deleting Datasets from Database

Instructions for deleting selected alloys or all datasets from the database.

Spruing System and Melt Characteristics

Spruing System Overview

Information on sprue dimensions and the spruing process.

Preparations for Melting

Steps before premelting: crucible, alloy, closing chamber.

Premelting Phases 1-3

Procedure for premelting phases 1, 2, and 3, including vacuum and observation.

Inserting the Casting Mould

Steps for inserting the casting mould after premelting.

Performing the Main Melt

Instructions for initiating and observing the main melt process.

Heraenium Alloy Melt Visuals

Heraenium CE/EH Melt Phase Visuals

Visual guide showing melt phases for Heraenium CE and EH alloys.

Unit Maintenance and Care

General Maintenance and Service Policy

General precautions and recommendations for maintenance intervals.

Daily Maintenance Tasks

Daily maintenance tasks including checking water, oil, and cleaning.

Weekly Maintenance (or 100 Castings)

Weekly maintenance tasks like cleaning the chamber and checking the lock.

Annual Maintenance (or 3000 Castings)

Annual maintenance tasks requiring trained personnel, like oil changes.

Long-Term Maintenance and Disposal

Maintenance after 30,000 Castings / 3 Years

Maintenance tasks for very high usage or after a long period.

Unit Testing Procedures

Specifies that electrical works must be done by authorized personnel.

Permissible Parts and Accessories

Discusses permissible parts and accessories for proper function.

Disposal and WEEE Compliance

Information on unit disposal and compliance with WEEE directives.

Repair and Maintenance Procedures

Exchanging the Pump Oil

Step-by-step guide for changing the oil in the unit's pump.

Filter and Cooling Water Management

Exchanging the Pump Filter

Instructions for replacing the pump filter.

Exchanging Filter in Valve Box

Guide for replacing filters in the valve box.

Exchanging the Cooling Water

Procedure for draining and refilling the cooling water system.

Technical Specifications

Summary of Technical Data

Provides technical specifications of the Heracast iQ casting machine.

Understanding the Rating Plate Information

Explains the information found on the unit's rating plate.

System Circuit Diagrams

Compressed Air System Diagram

Diagram illustrating the compressed air supply system.

Water Circulation System Diagram

Diagram illustrating the water circulation system.

Electrical Connections and Wiring

Terminal Assignment Details

Shows the wiring and terminal assignments for the machine's electrical components.

Alloy Information and Casting Parameters

Alloy Chart: Types, Crucible, Liquidus, Delay

Detailed information on alloy types, crucibles, liquidus temperatures, and delay times.

Operational Control Information

Control Sequence Summary for Operations

Provides step-by-step control sequences for various alloy types and operations.

Service and Support Network

Global Service Agent Contacts

Lists contact information for service agents and representatives worldwide.

Document History and Revisions

Document History and Updates

Lists revisions, changes, and edition history of the operating instructions.

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