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Hilti D-LP 30 User Manual

Hilti D-LP 30
32 pages
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Wall saw system
Operating instructions
D-LP 30 / DS-TS 30, D-LP20/DS-TS30
*315414*
315414
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Hilti D-LP 30 Specifications

General IconGeneral
BrandHilti
ModelD-LP 30
CategorySaw
LanguageEnglish

Summary

General Warnings

Warnings Concerning Fastening, Setting Up and Operating the D-LP 30 (LP 20) / DS-TS 30 Saw System

General Safety Precautions

The D-LP 30 (LP 20) / DS-TS, PS, WSS Modular Saw System

General Description and Technical Data for the D-LP 30 (LP 20) / DS-TS 30

Blade Speeds, Gear Selection, Rules of Thumb, Sawing Procedure, Saw Blades

Optimum Cutting Speed (Blade Peripheral Speed)

Explains optimal cutting speed based on material and reinforcement.

Recommended Speed and Gear (r.p.m. Under Load) - Guide Values

Provides guide values for RPM based on blade diameter and gear.

Changing Gear with the DS-TS 30 (-54 and 45)

Details the procedure for changing gears on the DS-TS 30 saw head.

Rule of Thumb for Peripheral Speed/Cutting Speed

Provides rules of thumb for adjusting peripheral speed based on material conditions.

The Sawing Procedure

Outlines the correct procedure for sawing, including blade direction and guide cuts.

Saw Blades - The Hilti DS-BR Saw Blade Programme

Discusses the Hilti DS-BR saw blade program and suitability for DS-TS 30.

Preparing the Workplace and the Saw System

Power Requirements and Cooling Water

Details power requirements, cable specifications, and cooling water needs.

Clarify the Situation and Secure the Workplace

Covers site assessment, approvals, and workplace security measures.

Planning the Cutting Sequence and Marking the Cuts and Fastening Points

Explains how to plan the cutting sequence and mark points for rail supports.

The Cutting Sequence

Illustrates a typical cutting sequence for removing concrete blocks.

Setting Up the Saw System for Various Applications

Fastening to the Base Material

Describes methods for securely anchoring the saw system to different base materials.

Positioning the Rail Supports for Standard Cuts

Explains how to position rail supports for standard cutting applications.

Mounting the D-R..L Rail, Clamping Piece and Rail Extension

Details the process of mounting the D-R..L rail, clamping pieces, and extensions.

Mounting the DS-TS30-54 and DS-TS30-45 Saw Head, Hydraulic Hoses and Saw Blade

Guides on mounting the saw head, connecting hydraulic hoses, and fitting the saw blade.

Instructions for Handling Hydraulic Hoses and Hydraulic Couplings

Provides instructions for proper handling and connection of hydraulic hoses and couplings.

Blade Guard

Explains the function and use of the blade guard, including for corner cuts and flush cutting.

Using the DS-RFP Angular Cutting Plate

Describes the use of the DS-RFP angular cutting plate for angled cuts.

Flush Cutting Using the Innovative DS-FCA-110 Flush-Cutting Flange

Details the DS-FCA-110 flange for flush cutting applications.

DS Tool Set

Describes the DS tool set and its contents for installation and mounting.

Connecting and Operating the DS-TS 30

Explains how to connect hydraulic hoses and operate the DS-TS 30.

Using Other Hydraulic Units to Power the DS-TS 30 Saw

Outlines the requirements for using alternative hydraulic units with the DS-TS 30.

D-LP 30 (D-LP 20) Hydraulic Unit

Connections, Operation and Maintenance

Covers the connection, operation, and maintenance of the hydraulic unit.

Instructions for Maintenance of the Hydraulic Units

Provides instructions for maintaining the hydraulic units, including oil checks and changes.

Setting Up, Checking and Operating the D-LP 30 (LP 20) / DS-TS 30 (-54 and 55) Hydraulic Saw System

Points to Check Before Beginning Sawing

Lists critical checks to perform before starting any sawing operations.

Operation of the D-LP 30 (LP 20) Using the DS-CB 3/CB 4 Remote Control

Explains how to operate the hydraulic unit using the DS-CB 3/CB 4 remote control.

Semi-Automatic Control of Saw Head Advance

Describes the semi-automatic control of the saw head advance mechanism.

Important Information on Operating and Controlling the System

Provides crucial information on operating and controlling the saw system effectively.

Starting the Saw System and Beginning the Sawing Procedure

Details the steps for starting the saw system and commencing the sawing process.

Ending the Sawing Procedure

Explains how to properly end the sawing operation and shut down the system.

Dismantling the Saw System

Dismantling the Saw System

Provides instructions for safely dismantling the saw system after use.

Care and Maintenance

Maintenance of the DS-TS 30 Saw Head

Outlines the maintenance procedures for the DS-TS 30 saw head.

Cleaning with High-Pressure and Steam Cleaning Systems

Advises on cleaning methods, specifically cautioning against high-pressure systems.

Maintenance of the Other Saw System Modules

Covers maintenance requirements for other system modules like rails and hoses.

Finding and Eliminating Faults in the D-LP 30 (LP 20) / DS-TS 30 Saw System

The Hydraulic Unit Does Not Start

Addresses issues and solutions when the hydraulic unit fails to start.

Other Malfunctions

Covers various other malfunctions and their troubleshooting steps.

Hydraulic Unit or Saw System Overheats / Drop in Performance

Diagnoses and provides solutions for overheating or performance drops in the system.

Warranty

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