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Hisun HS 500UTV-5/HS User Manual

Hisun HS 500UTV-5/HS
68 pages
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Published by Chongqing
Huansong Industries
(Group) Co., Ltd and
Hisun Motors Corp USA.
Chongqing Huansong
Industries (Group) Co., Ltd
and Hisun Motors Corp USA
holds the copy right.
No publishing and reprinting
without permission.
READ THIS
MANUAL CAREFULLY
For questions regarding this
UTV, please contact HISUN at:
(972)446-0760
hisunmotors.com
Rev. 08071501
No one under the age of 16
should operate this vehicle.
Provincial / Municipal
governments have dierent
regulations pertaining to
owning and operating an
o-road vehicle; learn the
regulations in your area.
SECTOR 550/750
OWNER’S MANUAL
TM
GRAB SOME SUN

Table of Contents

Questions and Answers:

Hisun HS 500UTV-5/HS Specifications

General IconGeneral
BrandHisun
ModelHS 500UTV-5/HS
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction

Important Safety Messages

Key safety warnings and instructions for operating the UTV safely.

Important Manual Information

Explains notations like WARNING, CAUTION, and NOTE for understanding the manual.

Important Notice

Details UTV usage restrictions, compliance, and operating conditions like temperature.

Universal Symbols

Provides a guide to various universal symbols used on the vehicle's instruments and controls.

Location of Parts

Illustrated Contents

Safe Operation

Safety Instructions

Outlines essential safety guidelines, including reading the manual, following warnings, and using safety devices.

Pre-operation Checks

Details critical checks to perform before operating the vehicle to ensure safety and proper function.

Operation Guidelines

Covers general operating procedures, including starting, gear selection, and safe driving practices.

Passenger and Loading Limits

Specifies passenger capacity, loading limits, and precautions for safe transport.

Children Safety Instructions

Provides specific safety rules for operating the UTV around children.

Driving on Slopes

Offers advice for safe driving on inclines, including speed and braking.

Driving in Harsh Conditions

Provides guidance for operating the UTV in adverse conditions like mud or ditches.

Driving at High Speed

Details precautions for operating the UTV at higher speeds, focusing on turns and control.

Carrier Instructions and Parking

Covers safe practices for carrying loads and parking the vehicle.

Transportation and Maintenance Safety

Outlines safe procedures for transporting the vehicle and performing maintenance.

Coolant and Tire Safety

Advises on safe handling of coolant and proper tire maintenance.

Pre-Operation

Daily Check

Details essential checks to perform before operating the vehicle to ensure its condition and safety.

Operating the Engine

Starting the Engine

Step-by-step guide on how to safely start the vehicle's engine, including pre-start checks.

Stopping the Engine and Warming Up

Procedures for safely stopping the engine and warming it up before operation.

Warm-Up Transmission Oil

Specific instructions for warming up the transmission oil in low temperatures.

Operating the Vehicle

Operating New Vehicle

Guidelines for handling and breaking in a new vehicle to ensure longevity and performance.

Seat Belt Usage

Emphasizes the importance of fastening and properly using seat belts for rider safety.

Lighting Controls

Instructions on using head lights, emergency lights, and turn signals.

Brake Pedal Operation

Information on checking and using the brake pedal for safe stopping and control.

Range Gear Shift Lever

Guidance on selecting travel speeds using the range gear shift lever.

Accelerator Pedal, Stopping, and Driving Checks

Instructions on accelerator use, stopping, and critical checks during driving.

Gauges and Meters

Explains how to read fuel, coolant, hour meter, and speedometer for vehicle monitoring.

Maintenance and Adjustment

Winch Mount Plate and Vehicle Transport

Information on winch plate installation and safe vehicle transportation procedures.

Service Intervals

Provides a schedule of recommended maintenance tasks based on operating hours.

Fuel, Brake, and Air Cleaner System Maintenance

Details maintenance for fuel filter, line, air cleaner, and brake components.

Coolant, Fuse, and Light Bulb Maintenance

Covers maintenance for coolant, fuel system, fuses, and light bulbs.

Periodic Service

Opening Hood, Seat, and Cargo Bed

Instructions on accessing and operating the hood, seat, and cargo bed.

Jack-Up Points and Daily Inspection

Details safe jack-up points and the importance of daily vehicle inspections.

Walk Around Inspection, Refueling, and Fluid Level Checks

Guidelines for inspection, refueling, and checking engine oil and coolant levels.

Radiator Screen and Brake Fluid Checks

Instructions for cleaning radiator screen and checking brake fluid level.

Brake Pedal, Parking Brake, Gauges, Lights, and Joint Boots Checks

Covers checks for brake pedal, parking brake, gauges, lights, and joint boots.

Tire Inflation and Greasing

Provides specifications for tire pressure and guidelines for greasing points.

Engine Start System and Wheel Bolt Checks

Instructions for testing engine start system and checking wheel bolt torque.

Air Cleaner, Evacuator Valve, and Fuel Filter Checks

Details cleaning air cleaner, operating evacuator valve, and checking fuel filter.

Fuel Line, Battery, and Toe-in Adjustments

Covers fuel line inspection, battery care, and toe-in adjustment procedures.

Muffler, Spark Arrester, and Oil Changes

Instructions for cleaning muffler, spark arrester, and changing engine oil and filter.

Transmission Oil, Brake Pedal, and Fluid Checks

Covers transmission oil change, brake pedal checks, and radiator/brake fluid checks.

Transmission Fluid, Axle Oil, Brake Fluid, and Cooling System

Details changing transmission fluid, axle oil, brake fluid, and flushing cooling system.

Anti-Freeze, Hose, and Fuse Replacement

Guidelines for anti-freeze, replacing hoses, and replacing mini fuses.

Light Bulb Replacement and Vehicle Storage

Instructions for replacing light bulbs and procedures for vehicle storage.

Removing Vehicle from Storage

Steps to follow to safely prepare the vehicle after storage.

Troubleshooting

Engine Troubleshooting

Table of common engine problems, their causes, and corrective actions.

Diagnostic Trouble Code Table

Lists diagnostic trouble codes (DTCs) and their descriptions for engine issues.

Battery Troubleshooting

Guide to diagnosing and resolving common battery problems.

Machine Troubleshooting

Table of common machine-related issues, causes, and countermeasures.

OPTIONS

Warranty Statement

Your Warranty Rights and Obligations

Explains the owner's and HISUN's rights and responsibilities regarding emission warranty.

Owner's Warranty Responsibilities

Details the owner's duties for maintaining warranty coverage, including required maintenance.

Coverage and Limitations

Outlines the scope of the emission warranty and its exclusions.

Limited Liability

Defines HISUN's liability limits under the emission control system warranty.

Legal Rights and Additional Information

Covers legal rights and additional details concerning the warranty and maintenance.

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