Hisun HS 500 User Manual

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HS 500/700

OWNER’S MANUAL

TM

GRAB SOME SUN

Published by Chongqing

Huansong Industries

(Group) Co., Ltd and

Hisun Motors Corp USA.

Chongqing Huansong

Industries (Group) Co., Ltd

and Hisun Motors Corp USA

holds the copy right.

No publishing and reprinting

without permission.

READ THIS

MANUAL CAREFULLY

For questions regarding this

UTV, please contact HISUN at:

(972)446-0760

hisunmotors.com

Rev. 07231501

No one under the age of 16

should operate this vehicle.

Provincial / Municipal

governments have dierent

regulations pertaining to

owning and operating an

o-road vehicle; learn the

regulations in your area.

Table of Contents

Questions and Answers:

J
Jose LucasJul 27, 2025
Why is my Hisun Offroad Vehicle engine difficult to start?
- R
  Robert WhiteJul 27, 2025
  There could be several reasons why your Hisun Offroad Vehicle engine is difficult to start. It could be due to no fuel flow, which requires checking the fuel tank, fuel filter, electric fuel pump, and injector. The ECU can be checked with Motor Scan KF90121, and components replaced if needed. Alternatively, water in the fuel system could be the issue, so ensure the fuel tank cover is tight. In winter, increased oil viscosity can slow the engine revolution, so using oils of different viscosities based on ambient temperatures is recommended. Lastly, a weak battery can cause starting issues. Clean the battery cables and terminals, charge the battery, and in cold weather (below -15?), remove, charge, and store the battery indoors, installing it only when the vehicle will be used.
K
Kathleen WalkerAug 5, 2025
What to do if my Hisun HS 500 engine power is insufficient?
- B
  Bryan MartinAug 5, 2025
  If your Hisun Offroad Vehicle engine power is insufficient, several factors could be responsible. Start by checking the fuel system for sufficient fuel. Other possible causes include a clogged injector (clean or replace it), a spoiled crankshaft position sensor (replace it), a clogged air cleaner (clean or replace it), a dirty or spoiled spark plug (clean or replace it), or a spoiled ignition coil (replace it).
K
Kelly WalkerAug 15, 2025
Why does my Hisun Offroad Vehicle engine overheat?
- N
  Nicholas WilliamsonAug 15, 2025
  Your Hisun Offroad Vehicle engine may overheat due to several reasons. You might be overloading the engine, so shift to a lower gear or reduce the load. Check for a low coolant level and fill the cooling system to the correct level, inspecting the radiator and hoses for loose connections or leaks. The motor-driven fan might not be turning, so check the fuse and the electric system. Also, a dirty radiator core or grille screens can cause overheating, so remove any trash. Finally, a corroded coolant flow route can be the culprit, so flush the cooling system.

Hisun HS 500 Specifications

General

Brand	Hisun
Model	HS 500
Category	Offroad Vehicle
Language	English

Summary

Introduction to HS 500/700

Important Safety Messages

Key safety precautions for UTV operation, including manual reading and age restrictions.

Safe Operation Guidelines

General Safety Instructions and Pre-Operation Checks

Essential safety guidelines and pre-operation checks for UTV use.

Safe Operation Procedures

Detailed procedures for starting, driving, and parking the UTV safely.

Child Safety Guidelines

Specific safety measures to protect children around the vehicle.

Driving Techniques and Precautions

Guidelines for driving on slopes, harsh conditions, high speeds, and with cargo.

Parking, Transport, and Maintenance Safety

Warning and Caution Labels

Vehicle Operation Warnings and Load Limits

Crucial warnings about vehicle operation, load capacity, and fuel.

Specific Operational Warnings and Cautions

Instrument Panel and Controls Overview

Location of Vehicle Parts

Interior Controls and Gauges

Illustrates and labels cabin controls and gauges.

Vehicle Operation Procedures

Daily Inspection Checklist

A checklist for pre-operation inspection to ensure vehicle readiness and safety.

Starting the Engine Procedures

Step-by-step instructions for safely starting the UTV engine.

Stopping and Warming Up the Engine

Procedures for stopping and warming up the engine, especially in low temperatures.

New Vehicle Break-in and Seat Belt Use

Guidelines for breaking in a new UTV and seat belt usage.

Lighting and Signaling Systems

How to operate headlights, hazard lights, and turn signals.

Brake System Checks and Gear Shifting

Driving Controls and Emergency Stops

Instrument Gauges and Indicators

Maintenance and Service Schedules

Service Intervals and Key Maintenance Items

Muffler Cleaning and Engine Oil Change

Cooling System Flush and Coolant Change

Fuel System and Battery Checks

Troubleshooting and Specialized Systems

Engine Performance Issues and Solutions

Identifies common engine problems and provides corrective actions.

Diagnostic Trouble Codes (DTCs)

Battery System Troubleshooting

Machine and Transmission Issues

Electric Power Steering System (EPS): Introduction to EPS and Its Advantages

EPS System Components and Construction

EPS System Functionality and Fault Handling

EPS Malfunctions and Daily Inspections

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