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Hisun HS400 Service Manual

Hisun HS400
293 pages
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Forth version , May, 2014
Published by Chongqing
Huansong Industries
(Group) Co., Ltd and
Hisun Motors Corp USA.
Chongqing Huansong
Industries (Group)
Co., Ltd and Hisun
Motors Corp USA
holds the copy right.
No publishing and
reprinting without
permission
READ THIS
MANUAL
CAREFULLY
For questions regarding
this UTV, please
contact HISUN at:
(877) 838-6188
www.hisunmotors.com
REV. 06051401
SERVICE
MANUAL
HS400

Table of Contents

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Hisun HS400 Specifications

General IconGeneral
BrandHisun
ModelHS400
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information and Safety

Warnings, Cautions, and Notes

Defines manual terms like WARNING, CAUTION, and NOTE for user safety.

Safety Guidelines

Outlines essential safety rules for servicing UTVs, covering hazards and precautions.

Vehicle Specifications and Data

General Specifications

Details key dimensions, weight, engine type, and capacities of the UTV.

Engine Specifications

Lists detailed engine parameters, including bore, stroke, compression, and wear limits.

Chassis Specifications

Covers specifications for steering, suspension, wheels, brakes, and chassis components.

Maintenance and Adjustment Procedures

Engine System Overhaul

Chassis Systems and Components

Brake System

Covers inspection, maintenance, and bleeding of the hydraulic brake system.

Electrical System Components and Troubleshooting

Engine Management System (EMS)

Electronic Control Unit (ECU)

Explains the ECU's role, installation, and handling precautions for system operation.

Fuel System Diagnosis

Offers a systematic diagnostic procedure for common fuel system problems and fuel module handling.

EMS Fault Diagnosis

Lists fault codes and their descriptions for diagnosing EMS issues via the odometer display.

Troubleshooting Common UTV Issues

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