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Hisun HS800UTV User Manual

Hisun HS800UTV
362 pages
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FOREWORD
Brief introduction to maintenance handbook of HS800UTV
The handbook is edited by Technical Center of Chongqing Huansong Industries
(Group) Co., Ltd., and is supplied to dealers and technicians as document of technique.
Mainly, the handbook gives methods to check, maintain and repair utility terrain
vehicles UTV, and supplies some relevant technique and performance data. Some
techniques and method inside may be used to check, maintain and repair other models of
UTV, although it is mainly for HS800UTV.
Please read the handbook through and fully understand it; otherwise, any improper
repairing and amounting would bring you problems, and accident may occur in your use.
Proper use and maintenance can guarantee UTV being driven safely, reduce its
malfunction, and help the vehicle remain its best performance.
The standards, performances and specifications mentioned in interpretation are
based on the sample in design, and they are subject to changes according to the
product’s improvement without prior notice.
First version , March,2010
Published by Chongqing Huansong Industries (Group) Co., Ltd.
Chongqing Huansong Industries (Group) Co., Ltd holds the copy right.
No publishing and reprinting without permission.

Table of Contents

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Hisun HS800UTV Specifications

General IconGeneral
BrandHisun
ModelHS800UTV
CategoryOffroad Vehicle
LanguageEnglish

Summary

CHAPTER 3 MAINTENANCE AND ADJUSTMENT OF THE UTV

MAINTENANCE SCHEDULE

Schedule outlining routine checks and replacements based on mileage or time intervals.

ENGINE MAINTENANCE

Procedures for adjusting valve clearance, checking spark plugs, ignition timing, and compression.

CHASSIS MAINTENANCE

Procedures for cleaning air filters, checking and changing coolant levels, and inspecting belts.

ELECTRICAL MAINTENANCE

Procedures for checking and charging batteries, inspecting fuses, and testing electrical components.

CHAPTER 4 ENGINE

ENGINE REMOVAL AND DISASSEMBLY

Step-by-step procedures for engine component removal and disassembly.

CYLINDER HEAD, CAMSHAFT, AND VALVES

Procedures for inspecting and servicing cylinder head, camshaft, valves, and springs.

CYLINDER, PISTON, AND CRANKCASE COMPONENTS

Procedures for checking and measuring cylinder, piston, and crankcase assemblies.

STARTER MOTOR AND OIL FILTER

Procedures for removing and inspecting the starter motor and oil filter assembly.

DRIVETRAIN COMPONENTS (SHEAVES, BELTS)

Steps for removing, checking, and assembling drive sheaves and V-belts.

CRANKCASE COVER AND OIL PUMP

Procedures for removing and inspecting the crankcase cover and oil pump components.

CRANKCASE AND DRIVEN SHAFTS

Steps for removing and inspecting crankshaft, driven shafts, and crankcase components.

OUTPUT SHAFT AND GEARCASE

Procedures for inspecting and installing output shaft, gearcase, and related parts.

GEARCASE TRANSMISSION

Procedures for removing and inspecting gears, bearings, and shafts in the gearcase transmission.

CHAPTER 5 CHASSIS

MALFUNCTION INSPECTION AND BRAKE SYSTEM

Troubleshooting guide for chassis appearance and brake system issues.

BRAKE SYSTEM MAINTENANCE

Preparation and inspection procedures for the UTV's brake system.

CHAPTER 6 ELECTRICAL COMPONENTS

ELECTRICAL SYSTEM MALFUNCTION INSPECTION

Guide to diagnosing common electrical system malfunctions and their causes.

CHAPTER 7 ENGINE MANAGEMENT SYSTEM

CHAPTER 8 TROUBLESHOOTING

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