Hisun HS 1000UTV User Manual

Introduction HS 1000UTV
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INTRODUCTION
Congratulations on your purchase of the HS 1000UTV/HS 900UTV/HS 800UTV-5. This
Owner’s / Operator’s manual will provide you information regarding safe operation,
operational instructions, maintenance and care. Fully understanding this manual and
following all of the instructions herein will provide the knowledge needed to have safe and
enjoyable UTV operation.
For questions regarding this UTV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.

Hisun HS 1000UTV Specifications

General

Brand	Hisun
Model	HS 1000UTV
Category	Offroad Vehicle
Language	English

Summary

Introduction

INTRODUCTION

Overview of the owner's manual and its purpose for safe UTV operation.

IMPORTANT SAFETY MESSAGES

Key safety warnings and instructions for UTV operation, emphasizing manual understanding and caution labels.

IMPORTANT MANUAL INFORMATION

Explains notations like Warning, Caution, and Note used in the manual for clarity and safety.

IMPORTANT NOTICE

Details the UTV's intended off-road use and specific operating conditions related to temperature.

UNIVERSAL SYMBOLS

Illustrates common symbols found on the vehicle's instruments and controls for operational guidance.

LOCATION OF PARTS

Diagrams identifying external components of the UTV with numbered labels.

Safe Operation

Safety Instructions

Essential safety rules for operating the UTV, covering manual reading, labels, and safety devices.

Operation

Detailed instructions on starting the engine, operating controls, and safe driving practices.

Children safety instructions

Precautions for supervising children around the UTV to prevent accidents and injuries.

Driving on a slope

Guidance for safely navigating slopes, including speed, weight distribution, and momentum control.

Driving at high speed

Tips for maintaining stability and control when driving at higher speeds, emphasizing turns and braking.

Driving in harsh conditions

Advises on operating the UTV in adverse conditions like poor light, rough terrain, and water.

Parking

Procedures for safely parking the vehicle on level ground or slopes.

Warning Labels

Warning and caution labels

Displays various warning and caution labels from the UTV, explaining their meaning and importance.

Vehicle Servicing

SERVICING OF VEHICLE

Explains the importance of regular maintenance and how to record vehicle and engine serial numbers.

Specifications

SPECIFICATION TABLE

Lists the technical specifications of the UTV, including engine, dimensions, and brakes.

VEHICLE LIMITATIONS

Outlines the maximum load, towing, and other operational limits to prevent damage and ensure safety.

Pre-Operation Checks

Pre-Operation

Details the essential daily checks required before operating the vehicle to ensure safety and prevent issues.

Engine Operation

Operating the Engine

Step-by-step guide on starting the UTV's engine, including safety precautions and instrument panel checks.

Cold Starting

Instructions for starting the engine in cold ambient temperatures, including specific procedures if it fails to start.

WARMING UP

Guidance on warming up the engine and transmission oil for optimal performance and to prevent damage.

Vehicle Operation

OPERATING NEW VEHICLE

Advice for breaking in a new vehicle to ensure longevity and performance, covering speed and operation limits.

Seat Belt

Emphasizes the importance of using seat belts for safety and proper adjustment.

Selecting light switch position

Explains how to operate the head light and hazard light switches for visibility and signaling.

Turn Signal Light Switch

Details the operation of the turn signal switches for indicating turns and lane changes.

Checking the brake pedal

Instructions on how to inspect the brake pedal for proper function and free play.

Selecting the Correct Gear

Guidance on selecting the appropriate gear for different driving conditions and terrain.

4WD Lever

Information on using the 4WD lever, including precautions for high speeds and slippery surfaces.

Accelerator Pedal

Description of the accelerator pedal's function and how to use it for speed control.

STOPPING

Steps for safely stopping the vehicle by releasing the accelerator and applying the brake.

Coolant Temperature Gauge

Explains how to read the coolant temperature gauge and what to do if the engine overheats.

Speedometer

Describes the function of the speedometer for monitoring the vehicle's traveling speed.

Maintenance and Adjustment

WINCH MOUNT PLATE

Provides instructions for installing or using a winch, referring to the winch owner's manual.

Transporting The Vehicle

Guidelines for safely transporting the UTV using a truck or trailer, including securing methods.

SERVICE INTERVALS

A comprehensive table outlining recommended maintenance tasks and their frequency based on operating hours.

Periodic Service

HOW TO OPEN THE HOOD AND TILT THE SEAT

Step-by-step instructions with diagrams for accessing the engine compartment and tilting seats.

Front and Rear Shock Adjustment

Detailed instructions on adjusting front and rear shock absorbers for ride comfort and handling.

JACK STAND POINT

Identifies safe points for lifting the vehicle with a jack and using jack stands for support.

Checking engine oil level

Procedure for checking the engine oil level using the dipstick and adding oil if necessary.

Checking brake fluid level

How to check the brake fluid level and the importance of using the correct fluid type.

Checking parking brake

How to check if the parking brake is functioning correctly and its indicator light.

EVERY 50 HOURS

Maintenance tasks recommended every 50 operating hours, including greasing and starting system checks.

Checking wheel bolt torque

Emphasizes the importance of checking wheel bolt torque and the procedure for tightening.

Check fuel line and fuel filter

How to inspect fuel lines for wear and fuel filters for clogs, ensuring fuel system integrity.

Checking the battery

Procedures for checking the battery's condition and safety precautions when working with it.

Replacing Engine Oil

Detailed instructions on how to change the engine oil, including draining and refilling procedures.

Checking Tires

Instructions for inspecting tires for damage, wear, and replacement criteria.

Flushing Cooling System and Changing Coolant

Detailed steps for flushing the cooling system and changing the coolant, including antifreeze mixing.

STORAGE

Guidelines for storing the vehicle for extended periods, including preparation and protection.

Electric Power Steering System

INTRODUCTION

Overview of the Electric Power Steering (EPS) system and its benefits.

ADVANTAGES OF EPS SYSTEM

Highlights the key benefits of the EPS system, such as high efficiency and environmental friendliness.

Construction of EPS

Details the components and structure of the Electric Power Steering system with a chart.

Fault code diagram

Lists fault codes for the EPS system, their meanings, and corresponding indicator light status.

Troubleshooting

ENGINE TROUBLESHOOTING

A table listing common engine problems, their causes, and corrective countermeasures.

Check malf code meaning by reading the below table.

Provides a detailed table of diagnostic trouble codes (DTCs) for the ECU and their descriptions.

BATTERY TROUBLESHOOTING

A guide to diagnosing and resolving common battery-related issues, including starting and charging problems.

MACHINE TROUBLESHOOTING

Addresses issues related to gear shifting, transmission noise, power, and brakes, offering solutions.

Options

OPTIONS

Lists optional accessories and features available for the UTV, such as roof and windshield.

Warranty Information

YOUR WARRANTY RIGHTS AND OBLIGATIONS

Outlines the terms, conditions, and responsibilities related to the vehicle's emission control system warranty.

OWNER'S WARRANTY RESPONSIBILITIES

Details the owner's duties, including performing scheduled maintenance and presenting the vehicle for repairs.

Limitations

Specifies what is NOT covered by the emission control system warranty, such as accidents and misuse.

Limited Liability

Clarifies the extent of HISUN's liability under the emission control system warranty.

LEGAL RIGHTS

Explains the legal rights granted by the warranty and how they may vary by state.