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Hisun HS500ATV-2 User Manual

Hisun HS500ATV-2
109 pages
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1
500ATV-2 Maintenance Manual

Table of Contents

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Hisun HS500ATV-2 Specifications

General IconGeneral
BrandHisun
ModelHS500ATV-2
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

1 Description

Provides an overview and identification details of the ATV.

1.2 Special tools, instruments and meters

Lists and illustrates essential tools for maintenance and repair.

1.3 Periodic maintenance chart

Outlines routine maintenance tasks and their schedules.

Engine

2. Inspection and adjustment of engine

Details procedures for inspecting and adjusting engine components.

2.1 Inspection of cylinder head, intake and exhaust valve

Covers inspection of cylinder head, intake, and exhaust valves.

2.2 Inspection of spark Plug

Describes how to inspect and check the spark plug condition.

2.3 Inspection of cylinder, piston and piston ring

Details the inspection process for cylinder, piston, and piston rings.

2.4 Inspection of crankshaft

Explains how to inspect the crankshaft for wear and damage.

2.5 Inspection of clutch

Covers the inspection of the clutch shoe block and friction plate.

2.6 Inspection of carburetor

Provides steps for inspecting the carburetor's idle and overall function.

2.7 Inspection of air filter

Outlines the procedure for cleaning and inspecting the air filter element.

2.8 Inspection of oil filter

Describes how to clean and inspect the oil strainer.

2.9 Inspection of lubrication system

Details the inspection of the engine's lubrication system and oil pump.

2.10 Lubrication of engine

Explains how to check and maintain engine oil levels.

2.11 Inspection of cylinder head

Covers inspecting the cylinder head for flatness and valve seat condition.

Disassembly of engine

3.1 Cylinder head and block

Details the process of disassembling the cylinder head and block.

3.2 Piston and connecting rod

Outlines the steps for removing the piston and connecting rod.

3.3 Manual starting mechanism

Describes the disassembly of the manual starting mechanism.

3.5 Left crankcase cover

Details the removal of the left crankcase cover.

3.6 Magneto

Explains how to remove the magneto components.

3.7 Oil pump

Details the process of removing the oil pump.

3.8 Clutch

Outlines the steps for removing the clutch assembly.

3.9 Carburetor

Covers the disassembly and inspection of the carburetor.

Chassis

4.1 Steering operation system

Details the steering system's components and operations.

4.2 Brake system

Covers the front and rear brake systems, including inspection and maintenance.

4.3 Wheels and tires

Provides information on wheel and tire inspection, disassembly, and assembly.

4.4 Transmission system

Details the transmission system components and maintenance.

4.5 gearshift mechanism

Explains the inspection and maintenance of the gear shift mechanism.

4.6 Suspension

Covers the front and rear suspension components and their maintenance.

Electrical system

5.1 Ignition system

Explains the ignition system's components and operation.

5.2 Magneto and charging system

Details the magneto and charging system's function.

5.3 Battery

Provides information on battery inspection, usage, and replacement.

5.4 Lighting system

Describes the vehicle's lighting system and its wiring diagram.

5.6 Electrical starting system

Explains the electrical starting system's circuit and working process.

Appendix

6.1 Specification

Lists technical specifications and performance requirements of the vehicle.

6.2 Requirements for torque of fastener

Specifies torque values for various fasteners used in the vehicle.

6.3 Electrical circuits

Provides wiring diagrams for the vehicle's electrical systems.

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