Hisun HS800UTV - Chapter 5; Malfunction Inspection

CHASSIS
- 181-
MALFUNCTION INSPECTION
Appearance malfunction inspection
No. Phenomenon Measure
1. Replace new plastic cover.
2. Check whether installation supporter deformed, repairing
or re-painting is needed before replacing new plastic cover.
1 Plastic cover damaged
3. Re-paste decals and re-rivet warning labels.
1. Replace new bumper.
2 Bumper damaged
2. Check whether installation supporter deformed or
damaged, repairing or re-painting is needed before
replacing new bumper.
1. Replace new frame toe-board.
3 Frame toe-board damaged
2. Check whether gearbox and differential of front and rear
axle damaged or leakage.
1. Replace new carrier.
2. Check whether installation supporter deformed or
damaged, repairing or re-painting is needed before
replacing new bumper.
4 Front and rear carrier damaged
3. Check plastic cover whether deformed or damaged,
repairing deformed or damaged plastic cover.
Brake system malfunction inspection
No. Phenomenon Measure
1. Check whether brake disc plates deformed.
1 Locked braking system
2. Check whether hydraulic cylinder of brake clamp locked
or brake clamp assembly parts deformed.
1. Check whether disc plates abrasion exceeded limits.
2 Brake performance degressive
2. Check whether brake shoe of clamp abrasion exceeded
limits or polluted by friction material such as oil.
1. Check whether brake plate deformed.
3
Grinding noises emerged from
front brake or brake plate
become red during drive
2. Check whether hydraulic cylinder of brake clamp locked
or brake clamp assembly parts deformed.
1. Check whether brake plate deformed.
2. Check whether hydraulic cylinder of brake clamp locked
or brake clamp assembly parts deformed.
4
Grinding noises emerged from
rear brake or brake plate
become red during drive
3. Check whether rear brake clamp parking institution
running flexible or return accurately.
1. Check whether front brake power deviation from left and
right is within specified scope.
2. Check whether front brake power degressive caused to
rear wheel locked before front wheel in brake process.
5
Off tracking by braking at
high-speed
3. Check whether left and right absorber spring force
deviation is exceeded specified value.