Hisun HS400 Service Manual

INDEX
Chapter 1 General
Warnings, Cautions, Notes
Description
Identification Code, Frame
Number, Engine Number
Safety
Handling Gasoline safely
Cleaning Parts, Warning Labels,
Serial Numbers, Fasteners
Self locking Fasteners, Cotter
Pins
Snap Rings and E-clips
Shop Supplies
Basic Tools
Wrenches
Torque Wrenches
Ignition Grounding Tool
Precision Measuring Tools
Micrometers
Cylinder Bore Gauge,
Compression Gauge
Electrical System Fundamentals
Basic Service Methods
Storage
Chapter 2 Specifications
Conversion table
General Specs
Engine Specs
Chassis Specs
Electrical Specs
Engine Torque Specs
Chassis Torque Specs
General Torque Specs
Engine Lubrication Points and
type of lubricant
Chassis Lubrication Points and
types of lubricant
Chapter 3
Maintenance schedule
Valve Adjustment
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-13
1-14
1-17
1-19
1-20
1-21
1-26
1-27
1-27
1-36
2-3
2-4
2-6
2-11
2-14
2-16
2-19
2-21
2-22
2-23
3-3
3-5
Idle
Adjustment
Spark Plug, Compression test
Engine Oil
Air filter
Coolant level
V-Belt
Spark arrester
Brake Pedal
Brake Pads
Brake Lines
Shift Lever Adjustment
Final Gear oil
Steering system
Tires
Shock Absorbers
Headlight adjustment
Chapter 4 Engine
Engine Notes
Engine removal
Cylinder head and Cylinder head
cover
Rocker Arms and camshaft
Valves and valve springs
Cylinder and Piston
Engine cooling fan and A.C.
magneto
Balancer Gears and Oil Pump
Gears
Primary and Secondary Sheaves
Primary Sheave
Secondary Sheave
Clutch
Clutch Housing Assembly
Crankcase, Starter Motor and Oil
Filter
Crankcase
Crankcase Bearings
Crankshaft and oil Pump
Oil Pump
Transmission
Drive Axle Assembly
Middle Drive shaft
Middle Driven shaft
Intake Manifold Assembly
3
-
6
3-7
3-8
3-10
3-11
3-15
3-16
3-16
3-18
3-19
3-20
3-21
3-23
3-24
3-25
3-27
4-3
4-4
4-5
4-9
4-13
4-18
4-22
4-27
4-29
4-30
4-31
4-35
4-36
4-39
4-41
4-42
4-45
4-46
4-49
4-50
4-53
4-54
4-58

Hisun HS400 Specifications

General

Brand	Hisun
Model	HS400
Category	Offroad Vehicle
Language	English