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HKC HM04 User Manual

HKC HM04
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Installation and Maintenance Manual
HKC
HM-SERIES / ACTUATORS
Version- V1
Document No. HQOI-08-EV1
DATE : 2011.12.22
H K C
WWW.HKCON.CO.KR
HKC CO.,LTD.
HM – Series. ELECTRIC ACTUATORS
INTELLIGENT MULTI-TURN ELECTRIC ACTUATORS
VALVE AUTOMATON
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HKC HM04 Specifications

General IconGeneral
BrandHKC
ModelHM04
CategoryController
LanguageEnglish

Summary

Introduction

Purpose

Explains the manual's objective for installing, operating, and maintaining HM actuators.

Manual Outline

Lists the key sections and topics covered within the installation and operating manual.

External Parts for Standard Models

Identifies and illustrates the external components of the standard HM series electric actuators.

Safety Notices

Details critical safety precautions to reduce risks of personal injury and equipment damage during operation.

Product Identification

Product Identification

Describes how to identify the actuator model using its nameplate information.

Marking

Lists the specific data and labels found on the actuator's nameplate for identification.

Initial Inspection

Provides steps for inspecting the actuator for damage and verifying specifications after delivery.

Storage

Gives guidelines for proper storage conditions to maintain actuator integrity before installation.

General Information and Features

General

Provides a general overview of the HM series electric actuators and their applications.

Performance Data

Presents performance specifications including RPM and torque for various HM series models.

AC 3Phase Model & Torque

Detailed table of torque values for AC 3-phase HM series actuators at different RPMs.

AC 1Phase Model & Torque

Detailed table of torque values for AC 1-phase HM series actuators at different RPMs.

Solid State Design Model & Torque

Torque specifications for solid-state design HM actuators in 3-phase and 1-phase configurations.

Mechanical Data

Provides mechanical specifications like flange size, weight, and stem acceptance diameter.

HM Standard Technical Data

Comprehensive technical specifications for standard HM series actuators, including enclosure and power supply.

HM Option Technical Data

Details optional features and their technical specifications for HM series actuators.

Duty Cycle

Explains duty cycle ratings (S2, S4) and their implications for actuator operation.

Hand Wheel and Declutching

Describes the procedure for using the manual override hand wheel and declutching the actuator.

Lubrication

Information regarding the permanent lubrication of the gear train and its maintenance implications.

Internal Parts for Standard Models

Illustrates and labels the main internal components of the standard HM series actuators.

Installation and Operation Instruction

Pre-Installation

Critical checks and verifications required before installing the actuator in general or explosive atmospheres.

Actuator Mounting

Guidance on the correct procedures and considerations for mounting the actuator onto a valve.

Actuator Mounting Details (ISO5211&5210)

Specific details and dimensions for actuator mounting according to ISO5211 and ISO5210 standards.

Mounting Base

Provides flange size information and corresponding torque/thrust values for mounting bases.

Disassembly of Mounting Base

Step-by-step illustration for disassembling the mounting base from the actuator.

Thrust Base Drive Bush Disassembly

Instructions for disassembling the drive bush from the thrust base, including parts and assembly.

Drive Bush Disassembly: Non Thrust Base

Instructions for disassembling the drive bush from a non-thrust base configuration.

Electrical Connections and Preliminary Test

Essential steps for making electrical connections and performing preliminary tests before operation.

Maintenance

Maintenance

Outlines recommended maintenance intervals and procedures for HM actuators.

Tools

Lists the essential tools required for performing maintenance on HM series actuators.

Trouble Shooting

Actuator Does Not Respond

Provides common causes and solutions for when the actuator fails to respond to commands.

Actuator Receiving Power But Not Operating

Addresses issues where the actuator has power but does not perform its intended function.

Actuator Runs Erratically

Offers troubleshooting steps for erratic actuator behavior and operational anomalies.

Wiring Diagram

HM-Standard 3ph

Presents the detailed wiring diagram for standard HM series 3-phase electric actuators.

HM-Standard 3ph CPT

Wiring diagram specific to HM series 3-phase actuators equipped with Current Position Transmitter (CPT).

HM-Standard 3ph PCU

Wiring diagram for HM series 3-phase actuators featuring Proportional Control Unit (PCU).

Dimension

Grounding

APPENDIX I.

HM-series Coding System

Explains the coding system used for identifying and ordering HM series electric actuators.

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