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HKC HQ Series User Manual

HKC HQ Series
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HQ Series Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
Doc No. : HumG-HQ-21 Rev2 Page 1 / 26 Valve Automation Leader, HKC
HQ Series Quarter-turn Electric Actuator
Installation, Operation & Maintenance Manual
Address : 26, Emtibeui 28-ro, Siheung-si, Gyeonggi-do, (15119) Republic of Korea
Tel : +82-31-488-8266, Fax : +82-31-488-8269, Home page : www.hkcon.co.kr, email : hkcon@hkcon.co.kr
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HKC HQ Series Specifications

General IconGeneral
BrandHKC
ModelHQ Series
CategoryController
LanguageEnglish

Summary

Introduction to HKC Actuators

Manual Purpose and Scope

Explains the manual's objective and scope for HQ-series electric actuators.

Critical Safety Notices

Outlines crucial safety precautions to prevent injury and equipment damage.

Product Identification and Inspection

Product Marking Information

Details on the actuator nameplate, including model, power, and serial number.

Applied Standards

Lists relevant international standards the actuators comply with.

Certifications

Information on various certifications like IECEx, ATEX, KCs, CCC, and EAC.

Initial Inspection Procedure

Procedures for inspecting the actuator upon receipt to ensure correct specification and condition.

Storage Guidelines

Recommendations for storing actuators in a clean, cool, and dry environment.

General Information and Features

General Information Overview

Provides a general overview of HQ-series electric actuators and their applications.

Standard Technical Data

Table detailing key specifications like torque output, speed, and current for various models.

Hand Wheel and Declutching

Describes the manual override system for operating the actuator by hand.

Additional Technical Data

Lists supplementary technical specifications for enclosures, motors, and switches.

Optional Technical Data

Details specifications for optional features like flameproof enclosures and watertight ratings.

Duty Cycle Information

Explains duty cycle types (S2, S4) and their impact on actuator performance.

Space Heater Details

Information on the integrated space heater for condensation prevention.

Installation Procedures

Pre-installation Checks

Essential checks before installing the actuator, including voltage and torque verification.

Actuator Mounting

Instructions on how to mount the actuator securely to the valve.

Mounting Base Details (ISO 5211)

Specific dimensions and bolt patterns for actuator mounting bases according to ISO 5211.

Limit Switch Setting

Step-by-step guide to adjust the open and close limit switches.

Torque Switch Setting

Information on torque switch function and when to contact service for adjustment.

Counter-Clockwise to Close Setting

How to reconfigure the actuator for counter-clockwise closing rotation.

Mechanical Travel Stop Adjustment

Procedure for adjusting mechanical travel stops to define operational limits.

Setting Potentiometer

Instructions for recalibrating the potentiometer if needed.

Current Position Transmitter (CPT)

Overview of the CPT for providing actuator position feedback.

CPT Calibration

Steps to calibrate the Zero and Span for the CPT output signal.

Proportional Control Unit (PCU)

Introduction to the PCU and its role in proportional control.

PCU Model Details and Specifications

Covers specifications for PCU EB-V1.5D (AC) and PCU DC-V2.1C (DC) models.

PCU Configuration and Operation

Details on PCU settings, DIP switches, and operational modes.

ac/dc Multi-board Features

Describes the features and connections of the ac/dc multi-board.

Communication Protocol Options

ProfiBus Controller (PBC)

Explains the functions and application of the ProfiBus Controller.

ProfiBus Controller Specifications

Lists the technical specifications for the ProfiBus communication module.

ModBus Controller

Introduction to the Modbus-RTU Slave Module (MBRSM) and its role.

ModBus Controller Specifications

Details the communication protocol and system specifications for Modbus.

Wiring and Connections

Electrical Connections and Preliminary Test

Guidelines for making electrical connections and performing preliminary tests.

Maintenance

Maintenance Procedures

Outlines routine maintenance tasks and intervals for the actuator.

Required Tools

Lists the necessary tools for performing maintenance on the actuator.

Troubleshooting

Actuator Does Not Respond

Troubleshooting steps for when the actuator shows no response to commands.

Actuator No Operation With Power

Steps to diagnose why the actuator is not operating despite receiving power.

Erratic Actuator Operation

Solutions for issues where the actuator operates inconsistently or unusually.

Optional Equipment Troubleshooting

Guidance for troubleshooting problems with optional equipment like CPT or potentiometers.

Installation and Maintenance Tips

General Installation and Maintenance Tips

Provides general advice and best practices for installation and maintenance.

Appendices

HQ Series Coding System

Explains the model coding system used for identifying actuator configurations.

Wiring Diagrams

Visual schematics illustrating electrical connections for various models.

Grounding Procedures

Instructions and diagrams for proper electrical grounding of the actuator.

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