Hofmann MONTY 8600 User Manual

CTC-CEN Service Manual 07-13 Rev.E
1
ATC 900 – CENTAUR –
MONTY 8600 – VULCAN PRO
SERVICE MANUAL
DO NOT COPY NOR DISTRIBUTE
No part of this document may be photocopied, reproduced, or translated
without prior written consent of Snap-on

Hofmann MONTY 8600 Specifications

General

Brand	Hofmann
Model	MONTY 8600
Category	Wheel Balancers
Language	English

Summary

Tools and Safety

2.2 Important Safety Instructions

Provides essential safety precautions for operating the equipment.

2.3 Electrical Safety Precautions

Outlines precautions for working with electrical components of the tire changer.

Electric Diagram

Pneumatic Diagrams

AC/DC Power Distribution

4.1 Lockout and/or Tagout System Procedure

Details the steps for implementing a lockout/tagout system for safety.

4.2 Electrical Requirements

Specifies electrical requirements and safety measures for the tire changer installation.

Electric Section

5.1 Power Supply Cable and Plug: Check and Replacement

Procedure for checking and replacing the power supply cable and plug.

5.2 Main Rotary Switch Q1 # 2-15359A: Check and Replacement

Guide for checking and replacing the main rotary switch.

5.3 Centerpost Motor M3 Cable: Check and Replacement

Steps for checking and replacing the centerpost motor M3 cable.

5.4 Centerpost Motor M3 # 2-49166A and Belt # 8-06831A: Check and Replacement

Instructions for checking and replacing the centerpost motor and belt.

5.5 Lower Bead Breaker Arm Actuator M1 EAA0377G02A: Check and Replacement

Procedure for checking and replacing the lower bead breaker arm actuator.

5.6 Transformer T3 # 7-02702A : Check and Replacement

Guide for checking and replacing the transformer T3.

5.7 Centerpost Switch S1 # 2-15259A: Check, Adjustment and Replacement

Steps for checking, adjusting, and replacing the centerpost switch S1.

Electronic Section

6.1 Inverter T1 # EAA0358G49A: Check and Replacement

Procedure for checking and replacing the inverter T1.

6.2 Inverter T1# EAA0358G49A Rev.B: Firmware Update

Instructions for updating the firmware of the inverter T1.

6.3 CPU Board A1 # EAP0275G50A: Check and Replacement

Guide for checking and replacing the CPU board A1.

6.4 Bead Breaker Arms Potentiometers B1 and B2 # EAA0377G07A: Check and Replacement

Procedure for checking and replacing bead breaker arm potentiometers.

6.5 Procedure to Adjust Bead Breaker Disks Alignment

Procedure to correct bead breaker disk misalignment and improve accuracy.

6.6 Bead Breaker Arms Calibration SW 1.0.3 / 1.0.4

Steps for calibrating bead breaker arm potentiometers using specific switches.

Pneumatic Section

7.2 Air Filter – Lubricator Assy # EAA0350G85A: Check and Replacement

7.3 Opening Arm Cylinder # EAA0350G44A: Check and Replacement

7.4 Valve Control Opening Arm Cylinder # EAA0356G96A: Check and Replacement

7.5 Vertical Locking Cylinder # EAA0344G32A: Check and Replacement

7.6 Horizontal Blocking Cylinder # EAA0344G33A: Check and Replacement

7.7 Vertical Rod Lift Cylinder # EAA0363G79A: Check and Replacement

7.8 Valve # EAA0338G09A: Check and Replacement

7.9 Automatic Tool Cylinder # EAA0363G81A: Check and Replacement

7.10 Automatic Tool Cylinder Valve # EAA0328G73A: Check and Replacement

7.11 Bead Breaker Cylinders # EAA0363G62A / EAA0351G77A: Check and Replacement

7.12 Bead Breaker Cylinders and Discs Valves # EAA0350G58A / EAA0377G25A / EAA0350G57A: Check and Replacement

7.13 Bead Breaker Arms Blocking Cylinder # EAA0344G48A: Check and Replacement

7.14 Bead Breaker Arms Valve Blocking # EAA0377G26A: Check and Replacement

7.15 Wheel Lift Cylinder # EAA0344G93A: Check and Replacement

7.16 Wheel Lift Valve # EAA0349G00A: Check and Replacement

7.17 MH Cylinder # EAA0345G61A: Check and Replacement

7.18 MH Cylinder Control Valve #EAA0328G73A: Check and Replacement

7.19 Bead Inflating Valve # EAA0329G75A: Check and Replacement

7.20 Bead Blaster Valve # 1-29581A and Air Tank : Check and Replacement

7.21 Air Control # EAA0350G54A: Check and Replacement

7.22 Manometer: Check and Replacement

7.23 Spiral Pipes: Check and Replacement

Mechanical Section

8.1 Opening Arm Bushings # 1-10065A: Check and Replacement

8.1.1 Opening Arm Bushings Linkage: Check and Adjustment

8.2 Automatic Tool # EAA0356G25A: Check – Replacement and Adjustments

8.3 Horizontal Arm Rollers # EAA0347G76A: Check and Adjustment

8.4 Gear Box: Check and Replacement

8.5 Bead Breaker Discs # EAM0065G63A: Check and Replacement

8.6 Bead Breaker Discs # EAM0065G63A: Check and Replacement

8.7 Bead Breaker Disc Bearing# 1-06963A: Check and Replacement

8.8 Bead Breaker Discs Inclination Adjustment

8.9 Bead Breaker Discs Clearance: Check and Adjustment

8.10 Bead Breaker Carriage: Check and Adjustment

8.11 Lead Screw Nut # EAM0076G10A : Check and Replacement

Trouble Shooting Section