Hofmann MONTY 8600 - User Manual

CTC-CEN Service Manual 07-13 Rev.E
1
ATC 900 – CENTAUR –
MONTY 8600 – VULCAN PRO
SERVICE MANUAL
DO NOT COPY NOR DISTRIBUTE
No part of this document may be photocopied, reproduced, or translated
without prior written consent of Snap-on

Summary

Tools and Safety

2.2 Important Safety Instructions

Provides essential safety precautions for operating the equipment.

2.3 Electrical Safety Precautions

Outlines precautions for working with electrical components of the tire changer.

Electric Diagram

Pneumatic Diagrams

AC;DC Power Distribution

4.1 Lockout and;or Tagout System Procedure

Details the steps for implementing a lockout/tagout system for safety.

4.2 Electrical Requirements

Specifies electrical requirements and safety measures for the tire changer installation.

Electric Section

5.1 Power Supply Cable and Plug: Check and Replacement

Procedure for checking and replacing the power supply cable and plug.

5.2 Main Rotary Switch Q1 # 2-15359 A: Check and Replacement

Guide for checking and replacing the main rotary switch.

5.3 Centerpost Motor M3 Cable: Check and Replacement

Steps for checking and replacing the centerpost motor M3 cable.

5.4 Centerpost Motor M3 # 2-49166 A and Belt # 8-06831 A: Check and Replacement

Instructions for checking and replacing the centerpost motor and belt.

5.5 Lower Bead Breaker Arm Actuator M1 EAA0377 G02 A: Check and Replacement

Procedure for checking and replacing the lower bead breaker arm actuator.

5.6 Transformer T3 # 7-02702 A: Check and Replacement

Guide for checking and replacing the transformer T3.

5.7 Centerpost Switch S1 # 2-15259 A: Check, Adjustment and Replacement

Steps for checking, adjusting, and replacing the centerpost switch S1.

Electronic Section

6.1 Inverter T1 # EAA0358 G49 A: Check and Replacement

Procedure for checking and replacing the inverter T1.

6.2 Inverter T1# EAA0358 G49 A Rev.B: Firmware Update

Instructions for updating the firmware of the inverter T1.

6.3 CPU Board A1 # EAP0275 G50 A: Check and Replacement

Guide for checking and replacing the CPU board A1.

6.4 Bead Breaker Arms Potentiometers B1 and B2 # EAA0377 G07 A: Check and Replacement

Procedure for checking and replacing bead breaker arm potentiometers.

6.5 Procedure to Adjust Bead Breaker Disks Alignment

Procedure to correct bead breaker disk misalignment and improve accuracy.

6.6 Bead Breaker Arms Calibration SW 1.0.3; 1.0.4

Steps for calibrating bead breaker arm potentiometers using specific switches.

Pneumatic Section

7.2 Air Filter - Lubricator Assy # EAA0350 G85 A: Check and Replacement

7.3 Opening Arm Cylinder # EAA0350 G44 A: Check and Replacement

7.4 Valve Control Opening Arm Cylinder # EAA0356 G96 A: Check and Replacement

7.5 Vertical Locking Cylinder # EAA0344 G32 A: Check and Replacement

7.6 Horizontal Blocking Cylinder # EAA0344 G33 A: Check and Replacement

7.7 Vertical Rod Lift Cylinder # EAA0363 G79 A: Check and Replacement

7.8 Valve # EAA0338 G09 A: Check and Replacement

7.9 Automatic Tool Cylinder # EAA0363 G81 A: Check and Replacement

7.10 Automatic Tool Cylinder Valve # EAA0328 G73 A: Check and Replacement

7.11 Bead Breaker Cylinders # EAA0363 G62 A; EAA0351 G77 A: Check and Replacement

7.12 Bead Breaker Cylinders and Discs Valves # EAA0350 G58 A; EAA0377 G25 A; EAA0350 G57 A: Check and Replacement

7.13 Bead Breaker Arms Blocking Cylinder # EAA0344 G48 A: Check and Replacement

7.14 Bead Breaker Arms Valve Blocking # EAA0377 G26 A: Check and Replacement

7.15 Wheel Lift Cylinder # EAA0344 G93 A: Check and Replacement

7.16 Wheel Lift Valve # EAA0349 G00 A: Check and Replacement

7.17 MH Cylinder # EAA0345 G61 A: Check and Replacement

7.18 MH Cylinder Control Valve #EAA0328 G73 A: Check and Replacement

7.19 Bead Inflating Valve # EAA0329 G75 A: Check and Replacement

7.20 Bead Blaster Valve # 1-29581 A and Air Tank: Check and Replacement

7.21 Air Control # EAA0350 G54 A: Check and Replacement

7.22 Manometer: Check and Replacement

7.23 Spiral Pipes: Check and Replacement

Mechanical Section

8.1 Opening Arm Bushings # 1-10065 A: Check and Replacement

8.1.1 Opening Arm Bushings Linkage: Check and Adjustment

8.2 Automatic Tool # EAA0356 G25 A: Check - Replacement and Adjustments

8.3 Horizontal Arm Rollers # EAA0347 G76 A: Check and Adjustment

8.4 Gear Box: Check and Replacement

8.5 Bead Breaker Discs # EAM0065 G63 A: Check and Replacement

8.6 Bead Breaker Discs # EAM0065 G63 A: Check and Replacement

8.7 Bead Breaker Disc Bearing# 1-06963 A: Check and Replacement

8.8 Bead Breaker Discs Inclination Adjustment

8.9 Bead Breaker Discs Clearance: Check and Adjustment

8.10 Bead Breaker Carriage: Check and Adjustment

8.11 Lead Screw Nut # EAM0076 G10 A: Check and Replacement

Trouble Shooting Section

Hofmann MONTY 8600 Specifications

General

Brand	Hofmann
Model	MONTY 8600
Category	Wheel Balancers
Language	English