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Hofmann geodyna 4900 User Manual

Hofmann geodyna 4900
148 pages
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Betriebsanleitung
Operation manual
Mode d’emploi
Pkw-Radauswuchtmaschine
Car wheel balancer
Equilibreuse de roue v.t.
geodyna 4900
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Hofmann geodyna 4900 Specifications

General IconGeneral
Balancing Speed200 rpm
Balancing Accuracy± 1 g
Weight120 kg
Rim Width1.5" - 20"
Rim Diameter8" - 30"
Wheel Width1.5 - 20 inches
Wheel Diameter10 - 30 inches
Wheel Diameter Range10 - 30 inches
Wheel Width Range1.5 - 20 inches
Power Supply230V 1Ph 50/60 Hz

Summary

Operation Manual

Betriebsanleitung / Operation manual / Mode d’emploi

Official title of the document for the geodyna 4900 wheel balancer.

Warranty and Liability Disclaimer

Disclaimer of Warranties and Limitations of Liabilities

Legal text outlining warranty limitations and liability disclaimers.

To the Reader

Important introductory note urging careful reading of the manual for correct usage.

Safety Instructions and Function

Safety Rules and Function

Covers essential safety guidelines and the fundamental functions of the wheel balancer.

General Safety Rules

Outlines general safety rules for operating the wheel balancer, emphasizing trained personnel and proper usage.

Machine Installation

Machine Setup and Preparation

Details site selection, unpacking, and initial setup procedures for the machine.

Component Assembly and Connection

Explains how to mount the wheel guard, width gauge arm, and connect cables.

Monitor and PC Connection

Guides on fitting and connecting the monitor and PC for the machine's interface.

Controls and Displays

Keypad Overview

Describes the function of each key on the machine's keypad for operation.

Screen Layout and Fields

Details the screen layout, display zones, information fields, and menu fields.

Pictographs and Symbols

Explains various pictographs and symbols used on the screen for different wheel and rim types.

Balancing Modes and Weight Placement

Balancing Modes (P12-P19)

Details various balancing modes and weight placement options on the rim.

Measurement Arms and Indicators (P20-P25)

Explains the gauge arms and visual indicators for unbalance and correction positions.

Tyre Mounting Procedures

Tyre and Rim Operations (P34-P39)

Details procedures for fitting tyres, rotating rims, and aligning marks with the valve.

Tyre Changer Tool (P40)

Identifies the tyre changer tool used in the process.

Menu Navigation and Fields

Menu Field Types

Explains the structure and purpose of screen menus.

Main Menu Functions

Lists the functions accessible from the main menu via F1 to F5 keys.

Balancing Operations

Balancing Menu Functions (T6-T13)

Explains menu functions for balancing, including data input, unbalance selection, and spoke placement.

Rim Data Input

Entering Rim Data (T14-T19)

Covers inputting rim dimensions and selecting wheel profiles via menu keys.

Weight Placement Selection (T20-T21)

Details selecting weight positions for the left and right correction planes.

Function Settings (T22-T25)

Explains how to access user calibration, text editor, and change function values or modes.

Wheel Type Selection

Inputting Wheel Type (7.1)

Guides the user through selecting the wheel type using menu keys F1-F5.

Weight Placement Input

Selecting Weight Placement Positions (T1, T3)

Details how to select weight positions on the rim for the left and right correction planes.

Rim Dimension Input for Standard Balancing

Entering Rim Dimensions (T14-T19)

Explains how to input rim dimensions, including distance, width, and diameter.

Determining and Inputting Rim Width

Covers manual and automatic methods for measuring and entering rim width.

Gauge Head Application for Various Wheel Types

Understanding Gauge Head Positions (Fig. 41)

Illustrates correct gauge head positions for different wheel types and weight placements.

Weight Placement Options (Normal, Alu 1-5)

Details specific weight placement types and their characteristics for various wheel categories.

Hidden Weight Positioning for Alu 3P

Determining Hidden Weight Positions (Alu 3P)

Explains how to determine exact correction dimensions (AP1, AP2) for Alu 3P wheels.

Fitting Balance Weights

Fitting Balance Clips (AP1)

Explains how to fit balance clips for position AP1 as a spring weight.

Fitting Adhesive Weights (AP2)

Details the procedure for fitting adhesive weights for position AP2.

Wheel Balancing Process

Balancing Preparations and Screen Overview

Lists necessary preparations and shows the BALANCING screen layout with menu keys.

Initiating a Measuring Run

Explains how to start a measurement run from different screens.

Fitting Balance Weights

Fitting Balance Clips (8.2.1)

Details the procedure for fitting balance clips to the left and right correction planes.

Adhesive Weights and Static Unbalance

Fitting Adhesive Weights by Dimension (8.2.3)

Details fitting adhesive weights based on entered dimensions when gauge head access is not possible.

Performing a Check Run (8.3)

Explains how to start a check run after fitting balance weights to verify the result.

Static Unbalance Measurement (8.4)

Describes how to measure and display static unbalance using menu key F3.

Behind-the-Spokes Placement

Introduction to Behind-the-Spokes Placement

Explains the purpose and basic procedure of the behind-the-spokes placement program for spoked wheels.

Selecting Balancing Mode for Behind-the-Spokes

Details how to select the behind-the-spokes mode and input rim data via menu keys.

Balancing Unbalance with Behind-the-Spokes Placement

Correcting Measured Unbalance (9.3)

Details the process of correcting measured unbalance using the behind-the-spokes method.

Fitting Hidden Adhesive Weights

Explains how to fit adhesive weights on the left side of the rim disc and hidden weights.

Exiting Behind-the-Spokes Placement Mode

Returning to Standard Unbalance Display

Explains how to return to the undivided display of unbalance for left and right correction planes.

Switching to Conventional Balancing Mode

Details how to exit behind-the-spokes mode and reset the unit to conventional balancing.

Notes on Behind-the-Spokes Placement

Provides important notes and considerations for using the behind-the-spokes placement program.

Selecting Modes of Operation

Accessing the Functions Menu

Explains how to access the FUNCTIONS screen and lists menu key assignments.

Changing and Selecting Operating Modes

Details how to select, change values of, and confirm operating modes.

Managing Operating Modes

Saving Modified Operating Modes

Explains how to permanently save changed operating modes to the machine's memory.

List and Configuration of Operating Modes

Details available modes, language selection, and audible signal volume settings.

Configuring Operating Mode Parameters

Unbalance Reading Resolution and Suppression

Configures display resolution for unbalance readings and suppression of minor values.

Setting Unbalance Thresholds and Units

Sets the threshold for suppressing small unbalances and selects measurement units (grams/ounces).

Measurement Turns and Accuracy

Configures the number of measurement turns per run and notes its impact on accuracy.

Starting Measurement and Automatic Braking

Starting Measurement via Wheel Guard

Configures starting the measuring run by closing the wheel guard instead of the START button.

Automatic Wheel Braking Settings

Controls whether the wheel is automatically braked when the wheel guard is raised.

Date and Time Configuration

Allows setting the current date and time, which are immediately active.

Text Entry and Management

Entering Text Characters (Example: HOFMANN)

Guides on entering text character by character using cursor keys and transfer functions.

Saving or Deleting Entered Text

Explains how to save entered text to permanent memory or discard changes.

Error Messages

General Error Classifications

Categorizes error messages into E-Meldung (operation errors), H-Meldung (warnings), and Fatal errors.

Specific Error Codes (E1-E8)

Lists and explains specific error codes related to data input, wheel guard, gauge arms, compensation, and calibration.

Specific Error Codes (E9, E15-E17)

Optimisation/Minimisation Errors (E9)

Details errors occurring during optimisation or minimisation procedures.

Calibration and Clamping Errors (E15-E17)

Explains errors related to readjustment range, calibration weight, and wheel slip.

Additional Error Codes (E83, E88-E93)

Measurement and Speed Errors (E83, E88)

Explains errors related to unusable measurement data and main shaft speed limits.

Mechanical and Gauge Arm Errors (E89, E92-E93)

Details errors concerning jammed keys and defective gauge arms.

Optimisation and Weight Minimisation

General Principles of Optimisation

Explains optimisation as matching rim/tyre, reducing forces, and minimising balance weight.

Operating Instructions for Optimisation Programs

Provides guidance on using optimisation/minimisation programs, including interruption and continuation.

Starting Optimisation and Weight Minimisation

Initial Steps for Optimisation/Minimisation

Covers initial checks, wheel clamping, data entry, and accessing optimisation menus.

Initiating Weight Minimisation or Optimisation

Details starting weight minimisation or optimisation procedures via menu keys.

Completing Optimisation Steps

Tyre Turning and Confirmation Steps (Fig. 99-101)

Details tyre turning, wheel clamping, valve positioning, and starting measurement for optimisation.

Handling Optimisation Errors (E9)

Explains how to handle error code E9 by aborting and restarting the optimisation program.

Finishing Optimisation and Minimisation

Interpreting Final Optimisation Status (Fig. 102, H0-H2)

Explains final status readings like OK, H0, or H2 after optimisation/minimisation.

Returning to Balancing Screen

Details how to return to the BALANCING screen using menu keys F1 or F6.

Maintenance and Service

General Maintenance Information

States that the balancer requires minimal maintenance, with particular attention to the shaft cone and clamping means.

Customer Service Contact Information

Provides contact details for after-sales service in Germany.

Technical Data

Machine Specifications

Lists overall machine dimensions, weight, power, motor, speed, and environmental specs.

Working Range Specifications

Details the operating range for distance, rim width, diameter, max wheel dimensions, and weight.

EC Declaration of Conformity

Declaration Statement and Standards

Declares conformity to EC directives for machines and EMC, listing applied standards.

Conditions for Declaration Validity

States conditions under which the declaration becomes void, such as improper use or modifications.

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