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Honda BF2D Series User Manual

Honda BF2D Series
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HONDA.
BFeD
Paper
book
Part no. 66ZW600
PREFACE
CONTENTS
This manual covers the construction, function and ser-
vicing procedures
of
the Honda
BF2D
outboard motor.
Careful observance
of
these instructions
will
result in
better, safe service work.
ALL
INFORMATION, ILLUSTRATIONS, DIREC·
TIONS
AND
SPECIFICATIONS INCLUDED
IN
THIS PUBLICATION
ARE
BASED ON
THE
LAT·
EST PRODUCT INFORMATION AVAILABLE AT
THE
TIME
OF
APPROVAL
FOR
PRINTING.
HONDA
MOTOR
CO., LTD. RESERVES THE
RIGHT
TO
MAKE CHANGES WITHOUT INCUR·
RING
ANY OBLIGATION WHATEVER.
NO
PART
OF
THIS PUBLICATION
MAY
BE
REPRODUCED
WITHOUT WRITTEN PERMISSION.
HONDA
MOTOR CO.,
LTD.
SERVICE PUBLICATION OFFICE
SPECIFICATIONS
SERVICE INFORMATION
MAINTENANCE
ENGINE COVER/FUEL
TANK
RECOIL STARTER/FAN COVER
ENGINE REMOVAL/INSTALLATION
CARBURETOR
FLYWHEEL/IGNITION COIL
CLUTCH
CAMSHAFT/ROCKER
ARM
OIL CASE/CRANKSHAFT/
CYLINDER BLOCK/PISTON/VALVE
STEERING
HANDLE
CLUTCH
HOUSING/ENGINE UNDER
CASE/EXHAUST
PIPE
STERN BRACKET/EXTENSION CASE
GEAR CASE/VERTICAL SHAFT
Page: 1 - Honda BF2D Outboard Motors Shop Manual - http://www.ReadManuals.Com

Table of Contents

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Honda BF2D Series Specifications

General IconGeneral
Full Throttle RPM Range5, 000-6, 000 RPM
HP Rating2 hp
Ignition SystemTransistorized magneto
Starting SystemRecoil
Gear Ratio2.42:1
Fuel DeliveryCarburetor
ExhaustAbove propeller
LubricationSplash
Bore x Stroke45 mm x 36 mm
Dry Weight13 kg
Propeller3-blade
Displacement57.2 cc (3.5 cu in)

Summary

1. SPECIFICATIONS

3. WIRING DIAGRAM

2. SERVICE INFORMATION

1. THE IMPORTANCE OF PROPER SERVICING

Emphasizes the critical role of correct servicing for safety and reliability.

2. IMPORTANT SAFETY PRECAUTIONS

Outlines key safety measures to prevent injury and equipment damage during maintenance.

5. MAINTENANCE STANDARDS

6. TORQUE VALUES

STANDARD TORQUE VALUES

7. SPECIAL TOOLS

8. TROUBLESHOOTING

a. GENERAL SYMPTOMS AND POSSIBLE CAUSES

Identifies common symptoms and their likely causes for troubleshooting.

• Hard Starting

Step-by-step guide to diagnose and fix hard starting issues.

• Engine Starts But Then Stalls

Troubleshooting steps for an engine that starts but then stops.

• Engine Lacks Power

Troubleshooting steps for an engine that is not producing sufficient power.

• Engine Speed Does Not Increase

Troubleshooting steps when the engine RPM does not reach the expected level.

• SPARK TEST

Procedure to test the ignition system's spark plug output.

c. IGNITION SYSTEM

Diagnosis and troubleshooting for the engine's ignition system.

d. LOWER UNIT

Troubleshooting common issues related to the outboard motor's lower unit.

3. MAINTENANCE

1. MAINTENANCE SCHEDULE

Routine maintenance intervals and tasks based on time or operating hours.

2. ENGINE OIL

3. GEAR CASE OIL

5. VALVE CLEARANCE

6. CARBURETOR

6. ENGINE REMOVAL/INSTALLATION

1. ENGINE REMOVAL

Steps to remove the engine from the outboard motor unit.

7. CARBURETOR

8. FLYWHEEL/IGNITION COIL

9. CLUTCH

10. CAMSHAFT/ROCKER ARM

11. OIL CASE/CRANKSHAFT/CYLINDER BLOCK/PISTON/VALVE

12. STEERING HANDLE

13. CLUTCH HOUSING/ENGINE UNDER CASE/EXHAUST PIPE

14. STERN BRACKET/EXTENSION CASE

15. GEAR CASE/VERTICAL SHAFT

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