Honda CB400 / CB-1 Service Manual
http://www.motorcycle.in.th
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INTRODUCTION
Thi:; :;crvic11 msnual describ85 the se,vicv procedures
for the Cli400F,
Tl'\ls Moael Spec1t1c Manwil inr.ludes every service pro-
cedure that is of
a specific nature to this particular
model. Basic service procedures that are common to
other Honda Motorcycles /Motor Scooters Common
Service Manual. Th is Model Specific Service Manual
shoulu 1>1:1 ustid
together With the Common 8ervice
Manual
in order to provide complete service information
on
all aspects of this motorcycle
Follow the Maintenance Schedule (Section
3) recom -
mendations to ensur e
that the vehicle is in peak operat •
ing cond ition and the emission levels are within the
standards
set by the U.S. Environmental Pr(!tection
Agency and
the Calirornia Air Rt!sou rces Board.
Performing the first scheduled rnalncenarn.:1:1 ill very im-
portant . It compensates for the Initial wear that occurs
during the break-in
period .
,-.. Section 1 and 3 apply to the whole motorcycle, section
2 illustrates procedures for removal/installation of com-
ponents that may be required to perform service
de-
scribed in (he following sections .
,.,....
While :tection 4 through 1 B descfil.Ja parts of the motor -
cycle , ornI lf\Arl ~ccorcling to locat ions,
Find the section you want on this page. then turn to the
table of contents on the first page of the section .
Most sec-clons
oeseribe the service procedure through a
oyotom illunrntion .
nefer to the 111,xt vay11 for details on
how
to use thi6 manual.
If you don't know the .source of the trouble , go to sP.r.-
tion 19 , TROUBLESHOOTING.
ALL INFOR MA TION, ILLUSTRATIONS , DIREC-
TIONS AND SPECIFICATIONS INCLUDED IN
THIS PUBLICATI ON ARE BASED ON THE LATEST
PRODUCT
INFORMATION AVAILABLE AT THE
TIME
OF APPROVAL FOR PRINTtNG. HONDA
MOTOR CO., L TO. RESERVES THE RIGHT TO
MAKE CHANGES AT ANY TIME WITHOUT
NOTIC E AND WITHOUT INCURRING ANY OBLl-
<1ATION
WHATEVER. NO PART OF THIS PUBLI-
CATION
MAY BE REPRODUCED WITHOUT
WRITTEN
PERMISSION, THIS MANUAL 16 WRIT-
TEN FOR PERSONS WHO HAVE ACQUIRED
BASIC KNOWLEDGE OF MAINTENANCE ON
HONDA MOTORCYCLES OR MOTOR SCOOT-
ERS.
Date of Issue: Janu.iry , t 989
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CONTENTS
GENERAL INFORMATION
=-
FRAME/BODY PANELS/EXHAUST SYSTEM
L MAINTENANCE
LUBRICATION
COOLING SYSTEM
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/CYLINDER/PISTON
CLUTCH/GEARSHIFT LINKAGE
CRANKSHAFT /TRANSMISSION
FRONT WHEEL/SUSPENSION/STEERING
REAR WHEEU SUSPENSION
BRAKES
CHARGING SYSTEM / AL TERNA TOR
IGNITION SYSTEM
ELECTRIC ST ARTER/ST ARTER CLUTCH
LIGHTS/METERS/SWITCHES
WIRING DIAGRAM
TROUBLESHOOTING
INDEX
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10
11
12
13
14
15
11,
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