I t e m
I
Standard
Repai"'9
Umit I AdjusH'9
poi,t
I
Remorks
1 t e m
I
Standard
I
Repc""9
UmH
I Adjusti'9
poi",
I
Rema
r
ks
Oil
pump
gea
r
Back
r
ush
0.
1
06-0.21
0.4
more
Exchange
0.00417
-0.0082
0.015
Kick
spindle
pole
Out. dio. 5
4.5
less Exchange
Oil
pump
gea
r
side
Clearance
0.04-0.089
0.1
more Exchange
face and
side
cover 0.0015 - 0.0035 0.0039
bush
pi
n 0.196
0.
177
Overall 13
12.5
less Exchange
Oil
pump
gea
r and Clearance 0.0 13- 0.05
0.3
more
Exchange
pin
0.005
11-
0.000
19
1
0.001
18
Oil
nlle
r
shaft
a,d
Clea
rance 0.0 12- 0.048
0.
1 more Exchange
oil filter r
otor
0
.00472-0.00188
0.0039
length
0.511
0.492
Primary chain Deflection 5 -
10
20 mo re Exchange
Show
by
max.
I
0.196 - 0.393
0.7874
swing
of
loosing
Roller
5 X 6.25
No.
Reqd. 12
pieces
Oil
filter r
otor
Out. dio. 57
2.244
Oil
nller
cha in Loosing
5-10
15 more
I Exc
hange
Measure
the omp-
0.
1
96-3.937
5.905 l
itude
at
the
center
.
G.
Gear
Change
I t e m
I
Standard
I Repo
iri'9
UmH
i Adj
ustin
9
poi",
I
Remarks
Gear
shift
fork
In.
dio.
34.0 - 34.025
34.2
more
Exchange
1.338-1.339
1.346
J.
A.
C
Dynamo
Starting
Moto
r
Gear
shift drum
Out. dio.
33.95- 33.975
33.9 less
Ex
change
1.336
-1
.337 1.334
Drum
and
shift
fork
Clearan
ce
0.025-0075
0.25
more
Exchan
ge
l
ie
m
I
Standard
I
Repo
i';'9
limit
i Adjusti'9 po
i",
I
Remarks
0.0098 - 0.0295
0.0098
Spark
pe
r
formance
3
Needle
B
mo
re 300 r.p.m. 7 less Exchange
3
Needle
gap
Gear
change
pedal
I
n.
dio.
17
.0- 17.027
1
7.3
more
Exchang
e
on ignition
gap
0.3
14
0.275
0.669 - 0.670 0.709
Charg
i
ng
perfo
rmance
Charging
2.0-3.0A
out-standard
Exchange
start
of
charging,
on
dynamo
current
at
1700 r.p.m.,
afte
r thot,
at
500
r.p.m.
H.
Kick,
Cronk
Case
Cover
R/ H
Dynamo starter and
Clearance
0.5
0.8 more
Ex
ch
ange
r
otor
0.0 197
0.0314
Starli
ng
clutch outer
Ou
t.
dio.
0-0.06
0.
1
more
and dynamo
gap
0-0.00236
0.0039
r I e m
I
Standard
I
Repoi
,
i'9
limit I AdjuSli'9
poi,!
I
Remarks
I
I
Exchange
Kick
startor
gear
Shaft
Out.
14.341 - 14.353 14.25 less
Cross
screw
6 X
24
T
ight
ing
0.5 m- kg oUI-standard Rectify
When
lighting,
torque
3.615 ftl
lb
screw
rod
should
,
be
needed.
I
Clutch
roller spring
Fr
ee
length
25 -
31
24 less
1
Exchange
I
,
0.984- 1.220
0.944
Cl
u
tch
roller sp
ri
ng
I
n.
dio.
4
.1
- 4.25
4.3 more Exchange
dia. 0.564- 0.565 0.561
Kick
startor
gear
Clearance
0.016 - 0.104
0.3
more Exchan
ge
and
coWr
R/ H
0.00063-0.0409
0.01
18
,
Cover
Rt
J\l.
Flatness within
0.05
0.1 more Rectify
or
~;...
0.000196 0.0039
I
exchange
.'.
I.
Oil
Pump,
Oil
Filter
ICa
pl
0.
1
61
- 0.167
0.
169
Oul
. dio.
5.2 - 5.3
5.0
less Exchange
0.2047 - 0.2086 0.196
I
Storting sprocket
of
Out.
dio.
37.175- 37.2
37.1 less Exchange
I
It
em
I
Standard
I Repoiri'9 limit : Adjusti'9
poi",
Remarks
clutch outer jou r
nal
1.463
-1
.464
1.460
I
Starting
motor
Voltage
12 V
I
,
I
Oil
pump
drive
gear
T
eeth
width
4
0.
157
I
I
I
Horse
power
0.4
KW
out-standard
Exchange
Bend
0.05
I
0.1
mo
re Exchange
I
,
0.00019
0.00393
Roting
30 sec
out-standard
Exchange
I
Oil
pump
drive
gear
Bock
rush
0.085 -
0.
127
0.15
more
Rectify
Adiust
by
packin
g
and
M.
cronk
gea
r
0.00334-0.050
0.059
I
Oil
pump
gear
top
Clearance
0.025- 0.05 0.1 more
I
Exchange
and inside
wall
0.0098- 0.0019 0.00393
I
31
30
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