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Honda TRX500FPM - Removing the Pinion Gear

Honda TRX500FPM
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Replace the pinion shim [1] with a thinner one
if
the
contact pattern is too tow, toward t
he
flank.
The pattern
will shift about 0.5 - 1.0 mm (0.02 - 0.04 in)
when the thickness
of
the shim [1] is changed by
0.12
mm
(0
.
005
in),
Pinion
shim
s:
A: 1.
82
mm
(0
.072 in)
B: 1.88
mm
(0
.074
in)
c: 1 .
94
mm
(0.076
in)
0 : 2.00
mm
(0.079
in)
E: 2.06
mm
(0.081 in)
F: 2.12
mm
(0
.083 in)
G: 2.
18
mm
(0.
086
in)
H: 2.24
mm
(0
.088 in)
t: 2.30
mm
(0
.091 in)
Pinion shim replacement (page 20-16).
PINION GEAR REMOVAL
Remove the oil seal [1) from the gear case.
REAR DRIVING MECHANISM
Too
Low
:
[1]
Drive side I
~ ~
I Coast side
Flank Flank
Be careful that Unstake
[1]
the bearing lock nul
[2J
with a drill or
~==~
IIII!IIIIIIII
IIIIIIIIIIIIIIIIIIIIIIIIIIIIII
~=~
~IIIIIIIIIIII
=~
melal
particles do grinder.
not
enter
the
bearing and the
threads
of
the case
are
not damaged
Remove the lock nut [1] and discard
it.
TOOL:
[2]
Lock
nut
w renc h, 30 x
64
mm 07916·MB00002
121
20-15

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