Honeywell Precision Platform 4022 Series

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Precision Platform

4022 Scanner

System Manual

6510020208

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Table of Contents5
Introduction15
Audience16
About this Manual16
Related Reading17
Conventions17
Honeywell, Vancouver Operations Part Numbers19
Figures in this Manual19
Understanding the Drawing Package and Part Numbering System20
System Overview23
Features and Benefits23
Precision Platform 4022 Scanners23
Precision Platform for da Vinci with Remote PMP23
Precision Platform for Mxopen23
Data Sheet24
Differences between 4022 Series Scanner Models26
Site Preparation27
Obtaining the Latest Scanner Installation Drawings28
Choosing a Scanner Location28
Allocating Space30
Precision Platform Dimensions30
Precisionpak Head Dimensions31
Clearance Requirements32
Building Mounting Pedestals33
Obtaining Lifting Equipment33
Installing Cables35
Installing Conduits35
Installing Cable Trays36
Providing a Safety Ground38
Providing AC Power38
Table 2-1 Minimum Separation of Signal and Power Cables38
Power Quality39
DC Power Supplies39
Providing the Communications Network39
Table 2-2 Maximum Distances for Communication Network Cables39
Providing Low Pressure Purge Air40
Blowers and Motors40
Providing High Pressure Instrument Air41
Table 2-3 Motors and Blowers for Low Pressure Air41
Providing External Cooling Fluid42
Head Temperature Control with Coolant42
Sensor Platform Temperature Control42
Head Air Temperature Control43
Table 2-4 Head Temperature Trim Heater Control Settings43
Head Purge Air44
Sheet Guide Temperature Control44
Table 2-5 Sheet Guide Heater Jumper Setting44
Table 2-6 Air Wipe Heater Control Settings44
PMP Electronics Enclosure Temperature Control with Coolant45
Choosing a Head Cooling Configuration46
Table 2-7 Configurations for Cooling Heads and PMP Enclosure Depending on Site and System Characteristics46
Using Mill Water or Other Potable-Quality Water in an Open-Loop System47
Setting up a Chiller Backed up by an External Open Loop48
Choosing the Chiller Location49
Connecting the Chiller to the Precision Platform49
Establishing a Backup System for the Chiller50
Chillers and Chiller Requirements50
Life and Warranty50
Size and Capacity50
Body and Condenser Fins51
Reservoir51
Coolant Pump52
Voltage52
Protecting the Precision Platform from Process Operations52
Ensuring Radiation Safety52
Radiation Safety Circuits53
Where to Find Information on Radiation Safety53
Radiation Safety Training Manual for Customers53
Radiation Safety Training Manual for Honeywell Employees54
Scheduling Installation Personnel55
Scheduling Installation Personnel to Set Precision Platform Setup Parameters55
Installation57
Inspecting the Precision Platform on Receipt58
Receiving Inspection58
Receiving Radioactive Sources and Radiation Safety58
Receiving Radioactive Sources59
Removing Safety Shields60
Moving the Precision Platform60
Preparing the Mounting Hardware60
Preparing to Lift the Precision Platform61
Attaching the Precision Platform to a Crane61
Lifting, Placing, Leveling and Bolting down the Precision Platform63
Figure 3-1 Lifting the 4022 Precision Platform63
Preparing the Expansion Joint64
Cabling the Precision Platform65
Figure 3-2 Expansion Joint65
Hooking up AC Power66
Connecting Air Sources67
Connecting Low-Pressure Air for Beams and End Supports67
Connecting High-Pressure Air for the Heads67
Solutions for Condensation Problems69
Connecting External Coolant Fluid69
Figure 3-3 Air and Coolant Distribution at the Precisionpak69
Connecting External Cooling Fluid to the Precision Platform70
Installing a Water-To-Water Heat Exchanger70
System Testing and Verification73
Testing for Radiation Safety During Installation73
Testing the Precision Platform Operation74
Starting and Stopping Precision Platform Head Movement75
Figure 4-1 Scanner Moving Heads Warning Placard75
Figure 4-2 Sensor Head-To-End Support Caution Placard76
Figure 4-3 Belt-Pulley Pinch Point Caution Placard77
Figure 4-4 Operator Station Scan Control Buttons77
Observing the Precision Platform in Motion78
Figure 4-5 Multi-Scanner Control Dialog Box78
Using the Motor Controller to Troubleshoot Scanning Operations80
Verifying Drive Motor Torque81
Verifying Torque Setting with Motor Controller Panel82
Table 4-1 Motor Controller Settings83
Verifying Main Drive Belt Tension84
Verifying Head Alignment84
Verifying Cross Direction and Machine Direction Head Alignment85
Verifying Vertical Direction Head Alignment85
Testing Operator Console Inputs to Scanning and Other Functions86
Checking and Adjusting Head Cooling System87
Monitoring Internal Head Temperatures87
Adjusting Sheet Guide and Air Wipe Heat Levels88
Connecting the Sheet Guide Heaters88
Adjusting the Setpoint of Air Wipe Heaters89
Internal Head Air Pressure90
Table 4-2 Air Wipe Heater Controller Settings90
Checking Sensor Stability91
Stability and Verification Procedures91
Reviewing Precision Platform Configuration Parameters93
Precision Platform 4022 Series Scanner Components95
Figure 5-1 Precision Platform 4022-30/31/40 Scanner97
Scanner, PMP and Mxopen Application Manager98
Figure 5-2 Typical Configuration - 4022-31 Precision Platform Scanner with Remote PMP98
Precision Platform 4022 Scanner Frame99
Figure 5-3 Typical Configuration - 4022-30 Precision Platform Scanner with Existing Mxopen99
Beams100
Absorbing Horizontal Expansion and Contraction100
Cooling and Purging the Frame with Air101
Head Drive System102
Figure 5-4 Head Drive System (4022 Scanners)102
Head Movement Monitoring and Control103
Preset Switch103
Table 5-1 Head Movement Monitoring and Control Switches103
Crash Switches104
Emergency Stop Switches105
End Supports and Operator Controls105
Distant End Support105
Scan Control Panel106
Figure 5-5 Distant End Support106
Figure 5-6 Scan Control Panel107
Table 5-2 Scan Control Panel Buttons and Switches107
Sensor Shutter Status Satellite Box108
Cable End Support109
Figure 5-7 Cable End Support110
Sample and Reference Panel111
Scan Control Switch Panel Decoder PCB111
Figure 5-8 Switch Decoder Board for Scan Control Panel112
Precisionpak Heads113
Head Covers113
Outboard Heads114
Head Contents114
Figure 5-9 Precisionpak4 Heads114
Sensors115
Figure 5-10 Head Contents115
Termination/Configuration Pcbs116
Figure 5-11 Sensor Termination Pcbs117
Environment Control Unit118
System-Level Electronics and Connections119
Figure 5-12 Environmental Control Unit (ECU)119
Routing and Processing120
Figure 5-13 System Level Electronics and Connections121
Scanner Control Hardware Circuitry122
On-Screen Scanner Setup and Diagnostics123
Internal Environment Control for the Heads and PMP Enclosure124
Cooling Fluid Systems124
Precisionpak Head Environment Control Devices125
Cable End Electrical Assemblies and Precision Measurement Processor127
Cable End Electrical Overview128
Figure 6-1 Cable End Electrical Overview130
Cable End Electrical Assemblies131
AC Power Distribution Assembly131
Current Protection132
Figure 6-2 AC Power Distribution Assembly132
Over-Temperature Protection133
AC Motor133
Encoder Assembly133
Motor Controller133
Password Entry134
Configuration134
230/56 VAC Heater Transformer135
Cable End Electrical PC Boards136
Termination Board136
Figure 6-3 56 VAC Heater Transformer136
Termination Board Leds, Jumpers, Fuses139
Termination Board Connectors and Signals140
Logic PCB152
Remote 4604-02 PMP153
MSS Electronics155
Summary of Parts Used in MSS Assemblies155
Miscellaneous Interlocks, Switches and Accessories157
Interlocks157
Head-Split Interlock157
Ash Interlock157
Termination Board Switches157
Computer/Manual Switch S1158
Scan/Forward Switch S2158
Offsheet/Reverse Switch S3158
Frame Controller Switches158
Sheet Guide Heater Circuitry159
Ash Sensor Safety Interlock159
Radiation Fault/Protect Board159
Setting the Voltage Threshold160
Preventing False Triggering161
Precision Wire Calender 4022-40163
Precisionpak4 Head for Wire Calender164
Wire Calender Head Sensor Compliment164
Wire Calender Head Gap Kit165
Standardize Shelf and Sample Paddle165
Ensuring Radiation Safety165
Wire Calender Radiation Status Indicators165
Wire Calender Headsplit Safety Interlocks167
Separating the Wire Calender Scanner Heads167
Head Removal and Breakaway Heads169
Preventive Maintenance Schedules171
Preventive Maintenance Tasks172
Maintaining a Scanner Logbook175
Scanner Maintenance177
General Maintenance Tasks178
External Surfaces178
Beams178
Maintaining the Mechanical Expansion Joint178
Switches, Buttons, Lamps, and Fuses179
AC Main Voltage179
Chiller179
Removing and Replacing Cover Sections179
Eliminating Condensation on Covers180
Air System181
Air Pressures and Flow181
Air Filter181
Air Wipe181
Vents181
Maintaining the Scanner Air Purge System181
Checking Air Flow181
Checking Air Inlet Filters181
Power Tracks182
Maintaining the Power Tracks182
Inspection of the Power Tracks183
Adjustment of the Power Tracks184
Replace Upper and Lower Power Track187
Carriages, Static Drain Wire and Tracks188
Replacing the Carriage Wheels188
Static Eliminator Drain Wire190
Inspecting and Replacing the Static Drain Lines191
Scanner Tracks191
Cleaning the Tracks192
Dust Wipers193
Beam Seals (Optional)193
Inspecting the Optional Beam Seals (if Present)193
Replacing the Beam Seals193
Drive Belt System195
Inspecting the Drive Belts195
Replacing the Motor Drive Belt195
Adjusting Belt Tension and Head CD Alignment197
Adjusting Head MD Alignment and Gap199
Replacing Head Drive Belts200
Replacing Belt Idler Pulleys202
Adjusting the Belt Support Brackets203
Head Separation Clutch205
Maintaining the Head Separation Clutch205
Clutch Pin Replacement207
Removing the Clutch Assembly207
Clutch Disassembly207
Clutch Reassembly208
Installing the Clutch Pulley Assembly on the Scanner208
Motor and Encoder209
Replacing the Head Position Encoder209
Inspect/Clean Motor209
Replace AC Motor209
Limiting Drive Motor Torque211
Verifying Drive Motor Torque212
Verifying Torque Setting with Motor Controller Panel212
Adjusting Torque with Motor Controller Panel213
Replacing the Motor Controller213
Heads and Sensors214
Separating the Heads214
Realigning the Heads after Clutch Separation216
Head Removal and Installation217
Maintaining the Precisionpak Heads218
Head Air Purge219
Maintaining Head Internal Temperatures223
Setting Internal Head Temperature225
Sheet Guide Heaters226
Air Wipe Heaters227
Liquid Cooling Systems227
Maintaining the Potable Water Cooling System (Open Loop)227
Maintaining the Water-To-Water Heat Exchanger Cooling System (Closed Loop)228
Maintaining the Chiller (Closed Loop)229
Maintaining the PMP Enclosure Cooling229
Radiation Safety230
Storage, Transportation and Disposal231
Storage and Transportation Environment231
Disposal231
Solid Materials232
Disposal of Radioactive Sources232
Storing Radioactive Sources232
Glossary235
System236

Honeywell Precision Platform 4022 Series - User Manual

Table of Contents

Honeywell Precision Platform 4022 Series Specifications

Related product manuals

Brand	Honeywell
Model	Precision Platform 4022 Series
Category	Scanner
Language	English