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Honeywell TotalZone TZ-4 User Manual

Honeywell TotalZone TZ-4
20 pages
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PRODUCT DATA
68-0259-1
® U.S. Registered Trademark
Copyright © 2002 Honeywell • All Rights Reserved
TZ-4 TotalZone® Zone Control Panel
APPLICATION
The TZ-4 TotalZone Zone Control Panel controls single-stage,
multi-stage, conventional or heat pump heat/cool equipment.
It controls 2, 3 or 4 zones, and is expandable up to 32 zones
with optional TotalZone® Add-A-Zone™ Four Zone Control
Panel.
FEATURES
Up to three stages heat and two stages cooling can be
controlled by thermostat, built-in timer, or based on
the percentage of zones calling.
Controls single-stage, multi-stage, conventional, heat
pump or dual-fuel equipment.
Controls up to four zones and can be expanded up to
32 zones with Add-A-Zone Control Panels.
Uses Honeywell four-wire, single-stage, multi-stage, or
select heat pump thermostats.
Zone-A-Lone central setback feature.
Purge timer protects equipment between calls for heat
or cool with choice of panel or HVAC equipment
controlled fan.
System and zone damper LEDs indicate system and
damper status.
Individual zone fan control.
Discharge Air Temperature Sensor for capacity control
with adjustable high and low limits.
Thermal circuit breaker protects panel and transformer
from damage if miswired.
For Internet access:
www.honeywellzoning.com
For technical support, call 1-800-828-8367.
To download Zoning literature: http://hbctechlit.honeywell.com
Contents
Application......................................................................... 1
Features ............................................................................ 1
Specifications .................................................................... 2
Installation ......................................................................... 4
Startup and Checkout........................................................ 12
Operation........................................................................... 12
Troubleshooting................................................................. 17
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Honeywell TotalZone TZ-4 Specifications

General IconGeneral
Zones Supported4
TerminalsScrew Terminals
Input Voltage24V AC
DisplayLED Indication
Auxiliary Power Output24V AC
Operating Temperature32°F to 120°F
Humidity Range5% to 85% non-condensing

Summary

INSTALLATION

Mounting

Details the process and considerations for physically attaching the TZ-4 panel.

Wiring

Provides instructions and safety precautions for connecting electrical components to the TZ-4.

Wiring Diagrams

Conventional Thermostats

Illustrates wiring configurations for conventional thermostats with the TZ-4 panel.

ARD or ZD Dampers

Details wiring for ARD and ZD dampers, suitable for systems up to 2000 cfm.

AOBD Dampers

Explains wiring for AOBD dampers and tandem configurations.

Heat pump thermostat with separate Y1 and W1 terminals

Wiring instructions for heat pump thermostats with separate Y1 and W1 terminals.

Heat pump thermostat with single Y thermostat wiring

Wiring guide for heat pump thermostats using a single Y terminal.

MARD Dampers and ML6161 Actuator Wiring

Details wiring for MARD dampers and ML6161 actuators, including relay configurations.

Conventional Equipment Wiring

Wiring instructions for connecting conventional heating and cooling equipment.

Electric Furnace Wiring

Specific wiring for electric furnaces, including fan control during heat calls.

Hydro-Air System Wiring

Wiring guidelines for hydro-air systems and circulator relays.

Oil Heat System Wiring

Instructions for wiring oil heat systems to the TZ-4 panel.

Multi-Stage Equipment Wiring

Wiring for multi-stage heat and cool systems, utilizing W2, W3, and Y2 terminals.

Heat Pump Thermostats

Heat Pump Thermostats with separate Y1 and W1 terminals

Explains wiring for heat pump thermostats featuring distinct Y1 and W1 terminals.

Transformer and Sensor Wiring

Transformer Wiring

Instructions for wiring 40 VA transformers and connecting them in phase.

Discharge Air and Outdoor Temperature Sensors

Explains wiring for DATS and OT sensors, crucial for capacity control and dual fuel.

Add-A-Zone Panel Wiring

Details wiring the Add-A-Zone panel for system expansion up to 32 zones.

Heat Pump Equipment Operation

Single-Speed Compressor Wiring

Wiring the compressor to the Y1 terminal for single-speed operation.

Auxiliary and Emergency Heat Control

Configuration for auxiliary and emergency heat, including jumper settings.

Two-speed Compressor Wiring

Wiring compressor stages to Y1 and Y2 for two-speed operation.

Dual Fuel Heat Pump Operation

Instructions for dual fuel heat pump systems, including sensor and DIP switch settings.

STARTUP AND CHECKOUT

Startup and Checkout Procedure

Step-by-step guide to verify correct operation after installation.

Identifying DIP Switches

Explanation of DIP switch banks and their identification numbers.

Sequence of Operation

Description of how the TZ-4 operates based on calls for heat, cool, or fan.

Purge Mode Operation

Details the Purge mode operation, including timing and damper behavior.

Individual Zone Fan Control

Explains how individual zone fan switches control fan operation and damper status.

Single and Multi-Stage Operation

Covers controlling up to three stages of heating and two stages of cooling.

HEAT PUMP OPERATION

Heat Pump Operation Configuration

Configuring the panel for single or two-stage heat pumps, with or without auxiliary heat.

Dual Fuel Operation Configuration

Enabling and configuring dual fuel operation for heat pumps using outdoor sensors.

Thermostat Operation

Conventional Thermostat Usage

Using conventional thermostats for various system types and heat pumps.

Heat Pump Thermostat Wiring

Details on using heat pump thermostats with single Y output or separate Y1/W1 terminals.

Emergency Heat Control

Managing emergency heat, including lock-out and configuration for second stage.

Multi-Stage Thermostat Control

Using multi-stage thermostats for advanced heating and cooling control.

Changeover Thermostat Operation

How the panel handles calls from manual or automatic changeover thermostats.

Rebooting Microprocessor

Procedure to reset the panel by pressing the Boot button.

Discharge Air Temperature Sensor Function

Function and settings for the DATS sensor for capacity control and protection.

Zone-A-Lone Switch

Zone-A-Lone Operation Modes

How the Zone-A-Lone switch functions in occupied and unoccupied modes.

Circuit Breaker Protection

Information on the built-in thermal circuit breaker and its reset procedure.

Fan Control in Heat Mode

Configuring the fan to operate with a call for heat on specific system types.

TotalZone Add-A-Zone Panel Expansion

Expanding system capacity using TAZ-4 Add-A-Zone panels.

TROUBLESHOOTING

Troubleshooting Common Symptoms

Guide to diagnose and resolve issues based on observed symptoms and LED indicators.

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