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HP BENCH Series - User Manual

HP BENCH Series
38 pages
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DC
POWER
SUPPLY
BENCH
SERIES
MODEL
6215A
OPERATING
AND
SERVICE
MANUAL
FOR
SERIALS
8G250I
-
4200
For
Serials
Above
8G4200
Check
for
inclusion
of
change
page.
For
Serials
Below
8G2
501
Refer
to
Appendix
A.
100
Locust
Avenue,
Berkeley
Heights,
New
Jersey
07922
HP
Part
No.
06215-90001
Printed:
January,
1969

Table of Contents

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HP BENCH Series Specifications

General IconGeneral
BrandHP
ModelBENCH Series
CategoryPower Supply
LanguageEnglish

Summary

Section I General Information

1-1 Description

Power supply is transistorized, regulated, constant voltage/current limiting.

1-5 Specifications

Detailed specifications for the power supply are given in Table 1-1.

1-7 Options

Factory modifications of a standard instrument requested by the customer.

1-9 Accessories

Accessories that may be ordered with the power supply or separately.

1-11 Instrument;Manual Identification

Identification of Hewlett-Packard power supplies by serial number.

1-14 Ordering Additional Manuals

Information on purchasing additional manuals for the power supply.

Section II Installation

2-1 Initial Inspection

Inspect instrument for damage after unpacking and before returning.

2-3 Mechanical Check

Check for broken knobs, connectors, cabinet, and meter condition.

2-5 Electrical Check

Check the instrument against electrical specifications and performance.

2-7 Installation Data

Instrument is shipped ready for bench operation; connect to power.

2-9 Location

Ensure adequate space for air flow and avoid high ambient temperatures.

2-11 Outline Diagram

Figure 2-1 illustrates the outline shape and dimensions.

2-13 Rack Mounting

Instructions for mounting the instrument separately or with other supplies.

2-15 Input Power Requirements

Specifies operating voltage range and input power requirements.

2-17 Connections for 230 Volt Operation

Procedures for converting the power supply for 230Vac operation.

2-19 Power Cable

Discusses the three-conductor power cable and grounding.

2-20 Repackaging for Shipment

Recommendations for safe instrument shipment and packaging.

Section III Operating Instructions

3-1 Turn-On Checkout Procedure

Step-by-step procedure to ensure the supply is operational after power-on.

3-3 Operation

How to operate the supply as a single unit, in parallel, or series.

3-5 Constant Voltage

How to set the output voltage and check current limit.

3-7 Changing Current Limit

Procedure to adjust the current limit using resistor R50.

3-9 Connecting Load

Best practices for connecting loads to the output terminals.

3-12 Operation of Supply Beyond Rated Output

Operation in the shaded area of the meter face.

3-14 Optional Operating Modes

Discusses series and parallel operation modes.

3-15 Series Operation

How to connect two or more supplies in series for higher voltage.

3-17 Parallel Operation

How to connect two or more supplies in parallel for higher current.

3-19 Special Operating Considerations

Topics like pulse loading and output capacitance.

3-20 Pulse Loading

How the supply handles pulse loading and crossover.

3-22 Output Capacitance

Role of internal and external capacitance in pulse operation.

3-24 Reverse Current Loading

Avoiding damage from active loads delivering reverse current.

Section IV Principles of Operation

4-1 Simplified Discussion

Overview of the power supply's circuit components and function.

4-2 Power Supply Circuit Blocks

Describes the main circuit blocks of the power supply.

4-3 Input Power Path

Explains the initial power conversion steps from AC to DC.

4-4 Diode CR14 Protective Function

Protective function of diode CR14 against reverse voltage.

4-5 Detailed Circuit Analysis

Refer to overall schematic diagram at rear of manual for detailed analysis.

4-6 Feedback Loop

How the feedback loop maintains constant output voltage and current.

4-11 Series Regulator

Role of the series regulator transistor stage in maintaining voltage and current limits.

4-13 Constant Voltage Input Circuit

Circuit comparing reference voltage with output voltage for regulation.

4-17 Driver and Error Amplifier

Amplifies error signal to drive the series regulator transistor.

4-20 Current Limiting Circuit

Circuit that limits output current when a preset level is reached.

4-22 Reference Circuit

Provides stable reference voltages for various parts of the unit.

4-26 Meter Circuit

Circuit that provides output voltage or current indications.

Section V Maintenance

5-1 Introduction

Guide to maintenance checks, troubleshooting, and repair procedures.

5-3 Cover Removal and Replacement

Step-by-step instructions for removing and reinstalling covers.

5-6 General Measurement Techniques

Proper techniques for accurate measurements with test equipment.

5-11 Test Equipment Required

Lists the recommended test equipment for maintenance procedures.

5-13 Performance Test

Procedures for incoming inspection and periodic maintenance checks.

5-15 Rated Output and Meter Accuracy

Checks for output voltage and current accuracy against specifications.

5-18 Load Regulation

Defines and details how to test load regulation.

5-20 Line Regulation

Defines and details how to test line regulation.

5-21 Line Regulation Test

Test procedure for line regulation.

5-22 Ripple and Noise

Definition of ripple and noise and measurement methods.

5-25 Ripple and Noise Measurements

Discusses incorrect and correct methods for measuring ripple and noise.

5-31 Ripple and Noise Output Check

Step-by-step guide to checking output ripple and noise.

5-32 Noise Spike Measurement

Measurement of high frequency spikes requires specific equipment.

5-35 Output Impedance

Definition of output impedance and its measurement.

5-36 Output Impedance Check

Detailed procedure for measuring output impedance.

5-38 Current Limit

Section on checking current limiting characteristics.

5-39 Current Limit Characteristics Check

Step-by-step procedure to check current limit.

5-40 Transient Recovery Time

Definition of transient recovery time and its measurement.

5-41 Transient Recovery Time Measurement Conditions

Conditions for measuring transient recovery time.

5-46 Troubleshooting

General approach and systematic method for troubleshooting.

5-48 Trouble Analysis

General steps for analyzing faults and identifying problems.

Table 5-2 Common Troubles

Lists common symptoms and their probable causes.

Table 5-4 Low Output Voltage Troubleshooting

Step-by-step troubleshooting for low output voltage issues.

Table 5-5 High Output Voltage Troubleshooting

Step-by-step troubleshooting for high output voltage issues.

5-53 Repair and Replacement

Guidance on replacing components and referring to parts lists.

Figure 5-11 Servicing Printed Wiring Boards

Instructions for repairing etched circuit boards.

5-55 Adjustment and Calibration

When adjustments and calibration are required after tests or repairs.

5-57 Meter Mechanical Zero

Procedure to set the meter's mechanical zero.

5-59 Meter Calibration

Procedure to calibrate the ammeter.

5-61 Zero Volts Output Adjustment

Procedure to calibrate the output voltage to zero.

5-63 Output Current Limit Adjustment

Procedure to adjust the current limit control R50.

Section VI Replaceable Parts

6-1 Introduction

Information on ordering replacement parts.

6-3 Table 6-1 Reference Designators (Continued)

Lists abbreviations for reference designators used in the manual.

6-4 Ordering Information

Instructions on how to order replacement parts.

Section VII Circuit Diagrams

7-1 Circuit Diagram Introduction

Introduction to circuit diagrams, including location and schematic.

a. Component Location Diagram

Diagram showing physical location and reference designators of parts.

b. Schematic Diagram

Schematic illustrating the entire power supply circuitry with test points.

Appendix A Manual Backdating Changes

Manual Backdating Changes Explained

Explains how to adapt the manual for earlier instrument serial numbers.

Change 1: Replaceable Parts List Updates

Specific changes to be made in the Replaceable Parts List.

Change 2: Component Location Diagram Update

Instruction to update the component location diagram.

Change 3: Replaceable Parts Update

Specific change to be made to the Fuse Cartridge entry.

Change 4: Current Limit Value Updates

Updates to current limit values for specific models.

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