10
2024 Series Tooling Alcoa Fastening Systems
Head/handle 2024 & 2024L:
(Refer to Figures 3, 4 & 14)
15. Unscrew End Cap (21) and remove Spring (19),
Spacer (22) and Wiper Seal (23).
NOTE:
For 2024V please reference Disassembly of Pintail
Bottle and Vacuum System procedure.
16. Thread POLYSEAL Insertion/removal
Tool (121694-2024), into rear of Handle/head. (Fig. 3)
17. Slide Spacer (123112-2 for 2024 or 123112-3 for
2025L) onto piston.
18. Thread Piston Assembly Tool (123111-2 for 2024 or
123111-4 for 2024L) onto piston.
19. Push piston and front gland assemblies out the back
of the Handle/Head (1). Allow clearance, with stand-
off, for piston as it leaves the tool (Fig. 4).
20. Remove piston assembly tool and spacer from piston.
Rethread on the piston assembly tool only, then slide
the front gland assembly off the Piston (6) (Fig. 4).
21. Remove Piston Assembly Tool from Piston (6).
Remove POLYSEAL Insertion/removal Tool from rear
of Head/Handle (1).
23. Remove Retaining Ring (16), Washer (17) and
POLYSEAL (18) from piston.
NOTE:
Inspect hydraulic piston for wear, scoring or damage.
Replace when necessary.
24. Unscrew Adapter (8) (Fig. 14).
25. Inspect all seals and parts.
24. If frayed or broken, remove trigger Cable Assembly
(2) by driving Pin (4) out with punch. Remove Dowel
Pin (3) to disconnect cable from trigger.
Pintail Bottle/Vacuum System
2024V & 2024LV
(Refer to Figures 5, 6 & 15)
NOTE:
The following steps are for the disassembly of the 2025V
and 2025LV models only. Please use these steps in
conjunction with the General and Head/Handle
disassembly sections of this manual.
1. By reaching through the window of Pintail Bottle (24)
remove Retaining Ring (62) and Washer (63) (Fig. 5).
2. Remove Pintail Bottle (24).
3. Disconnect tube from connector (54) (Fig. 15).
4. Remove Adapter (64) and Tube/ Slide Assembly (70).
5. Remove End Cap (21) and Spring (19) (Fig. 6).
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