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Husqvarna 268 User Manual

Husqvarna 268
124 pages
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101 88 55-26
Workshop Manual
Husqvarna Chain Saws
Eng, front 96-09-13, 10.381

Table of Contents

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Husqvarna 268 Specifications

General IconGeneral
Engine displacement66.7 cc
Weight6.2 kg (without cutting equipment)
Fuel tank volume0.75 liters
Oil tank volume0.4 liters
Chain pitch3/8 inch
Bar length40-70 cm (16-28 in)

Summary

INTRODUCTION

General

Manual purpose and scope.

Updates

Manual currency and service announcements.

Tools

Required service tools and usage.

Layout

Explanation of manual structure and diagrams.

Safety

Importance of safety precautions and warning symbols.

Target Group

Intended audience and required knowledge.

How to Use the Manual

Explanation of manual usage for repairs.

Repairing Specific Sub-assemblies

Steps for repairing individual components.

Full Chain Saw Dismantling and Reassembly

Procedure for complete disassembly and reassembly.

SAFETY REGULATIONS

General Instructions

General safety advice for workshops and personnel.

Special Instructions

Specific safety warnings and precautions for operation.

TECHNICAL DATA

TOOLS

Tools for All Chain Saws

Lists general tools applicable to all models.

Tools for Saws 36 and 41

Lists specific tools for models 36 and 41.

Tools for Saws 40, 45, 51 and 55

Lists specific tools for models 40, 45, 51, and 55.

Tools for Saws 42, 242 and 246

Lists specific tools for models 42, 242, and 246.

Tools for Saws 254, 257 and 262

Lists specific tools for models 254, 257, and 262.

Tools for Saws 61, 268 and 272

Lists specific tools for models 61, 268, and 272.

Tools for Saws 281 and 288

Lists specific tools for models 281 and 288.

Tools for Saws 394 and 3120

Lists specific tools for models 394 and 3120.

SERVICE DATA

Saws 36 and 41

Service data and diagrams for models 36 and 41.

Saws 42, 242 and 246

Service data and diagrams for models 42, 242, and 246.

Saws 40 and 45

Service data and diagrams for models 40 and 45.

Saws 51 and 55

Service data and diagrams for models 51 and 55.

Saws 254 and 257

Service data and diagrams for models 254 and 257.

Saw 262

Service data and diagrams for model 262.

Saws 61, 268 and 272

Service data and diagrams for models 61, 268, and 272.

Saws 281 and 288

Service data and diagrams for models 281 and 288.

Saw 394

Service data and diagrams for model 394.

Saw 3120

Service data and diagrams for model 3120.

TROUBLE SHOOTING

Trouble Shooting Schematic

Overview of troubleshooting categories and common faults.

Starting Issues

Common problems and causes for difficult starting.

Idling (Low RPM) Issues

Problems related to engine idling at low speeds.

High RPM Issues

Problems related to engine performance at high speeds.

Acceleration and Retardation Issues

Faults during acceleration and throttle release.

Troubleshooting Methods

Procedures for specific component testing.

SAFETY EQUIPMENT

Chain Brake

Procedures for dismantling, cleaning, assembly, and checking the chain brake.

Chain Catcher

Description and replacement procedure for the chain catcher.

Muffler

Procedures for dismantling the muffler, including for specific saw models.

Stop Switch

Procedures for dismantling, checking resistance, and assembling the stop switch.

Throttle Lock

Procedures for dismantling the throttle lock mechanism on various saw models.

STARTER

Dismantling

Steps for dismantling the starter unit and cord.

Cleaning and Inspection

Cleaning and checking starter components for wear or damage.

Changing the Ferrule

Procedure for replacing the starter ferrule.

Assembly

Instructions for assembling the starter unit with new springs or cords.

ELECTRICAL SYSTEM

Ignition System

Procedures for checking, dismantling, and removing the ignition module.

Handle Heating System Description

Description of electric handle heating components and troubleshooting.

Handle Heating System Checks

Procedures for checking generator, loops, and switch resistance.

CENTRIFUGAL CLUTCH

Dismantling

Steps for dismantling the centrifugal clutch, including for different spring types.

Cleaning and Inspection

Cleaning and inspecting clutch shoes, hub, and bearings.

Assembly

Instructions for assembling the centrifugal clutch with shoes and springs.

LUBRICATION SYSTEM

Dismantling Oil Pump

Procedures for dismantling the oil pump for various saw models.

Cleaning and Inspection

Cleaning and inspecting lubrication system components.

Assembling Worm Gear

Steps for assembling the oil pump's worm gear.

Assembling Oil Pump

Steps for assembling the oil pump unit for various models.

CARBURETTOR

Description and Design

Overview of the carburettor's function and its three main sub-systems.

Operation Modes

Explanation of carburettor function in different operating modes.

General Dismantling and Plugs

Procedures for general carburettor dismantling and plug removal.

Semi-Fixed Jet Details

Information on the semi-fixed jet and its screen.

Tillotson HS 228 B Dismantling

Dismantling instructions for the Tillotson HS 228 B carburettor.

Tillotson HS 255 B Dismantling

Dismantling instructions for the Tillotson HS 255 B carburettor.

Tillotson HS 260 A Dismantling

Dismantling instructions for the Tillotson HS 260 A carburettor.

Walbro HDA/HD Dismantling

Dismantling instructions for Walbro HDA/HD carburettors.

Walbro WJ Dismantling

Dismantling instructions for the Walbro WJ carburettor.

Walbro WG Dismantling

Dismantling instructions for the Walbro WG carburettor.

Walbro WT Dismantling

Dismantling instructions for the Walbro WT carburettor.

ZAMA C1Q-EL1 Dismantling

Dismantling instructions for the ZAMA C1Q-EL1 carburettor.

Cleaning and Inspection

General cleaning and inspection procedures for carburettors.

Assembly and Plugs

Reassembly of the carburettor and its plugs.

Semi-Fixed Jet Reassembly

Reassembly of the semi-fixed jet and screen.

Tillotson HS 228 B Assembly

Assembly instructions for the Tillotson HS 228 B carburettor.

Tillotson HS 255 B Assembly

Assembly instructions for the Tillotson HS 255 B carburettor.

Tillotson HS 260 A Assembly

Assembly instructions for the Tillotson HS 260 A carburettor.

Walbro HDA/HD Assembly

Assembly instructions for Walbro HDA/HD carburettors.

Walbro WJ Assembly

Assembly instructions for the Walbro WJ carburettor.

Walbro WG Assembly

Assembly instructions for the Walbro WG carburettor.

Walbro WT Assembly

Assembly instructions for the Walbro WT carburettor.

ZAMA C1Q-EL1 Assembly

Assembly instructions for the ZAMA C1Q-EL1 carburettor.

Pressure Testing and Refitting

Carburettor pressure testing and refitting procedures.

AIR FILTER

Prefilter Maintenance

Cleaning and oiling procedures for the prefilter.

Main Filter Maintenance

Replacement/cleaning procedure for the main filter.

TANK UNIT

Dismantling

Procedures for dismantling the tank unit and fuel pipe.

Cleaning and Inspection

Cleaning and checking tank unit components for damage or blockages.

Assembly

Steps for fitting a new fuel pipe and assembling the tank unit.

ANTI-VIBRATION SYSTEM

Dismantling

Procedures for dismantling the anti-vibration system for various saw models.

Assembly

Steps for fitting the anti-vibration system's components.

PISTON AND CYLINDER

Dismantling

Procedures for dismantling the piston and cylinder assembly.

Cleaning and Inspection

Cleaning and checking piston, cylinder, and bore for wear or damage.

Decompression Valve Pressure Test

Procedure for pressure testing the decompression valve.

Faults and Causes

Common faults related to pistons and rings and their causes.

Assembly

Steps for assembling the piston, cylinder, and related parts.

Crankcase and Cylinder Pressure Testing

Procedure for pressure testing the crankcase and cylinder.

CRANKCASE AND CRANKSHAFT

Dismantling

Procedures for splitting the crankcase, listing parts to remove.

Crankshaft Bearing Removal

Steps for removing crankshaft bearings from the crankcase.

Cleaning and Inspection

Cleaning and checking crankcase halves for damage and play.

Assembly

Steps for fitting bearings, seals, and assembling crankcase halves.

Bar Bolts

Procedure for changing bar bolts on all saws except 40 and 45.

Changing Seals

Procedures for changing seals without splitting the crankcase.

Seal Assembly

Instructions for fitting seals in the oil pump, flange, and crankcase.

Seal Assembly Positions (Starter Side)

Specifications for seal placement on the starter side of the crankcase.

Seal Assembly Positions (Clutch Side)

Specifications for seal placement on the clutch side of the crankcase.

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