PISTON and CYLINDER
English – 45
Piston and Cylinder
Dismantling
1. Dismantle the following parts:
• Cylinder cover.
• Spark plug.
• Carburettor. See page 32.
• Mufer. See page 15.
2. Unscrew the anti-vibration spring (C) from the
cylinder. See g. 1.
3. Unscrew the cylinder’s four bolts (A). See g. 1.
4. Carefully lift up the cylinder.
Fig. 1
Fig. 2
Fig. 3
Cleaning and inspection
Clean all parts, scrape off all the remains of any gasket
material and scrape off carbon deposits from the following
surfaces:
1. The piston crown.
2. Top of the cylinder bore (inside).
3. The cylinder exhaust port.
4. The decompression valve.
NOTE!
Exercise care so that dirt and foreign partic-
les do not get into the crankcase.
A
C
B
Bx3
Fig. 4
5. Cover the crankcase opening immediately with a
sheet of paper or a cloth. See g. 2.
6. Remove one of the piston’s circlips, press out the
gudgeon pin, and remove the piston. See g. 2.
7. Remove the needle bearing from the connecting
rod’s little-end.
8. Unscrew the decompression valve (B). See g. 1.
9. Disconnect impuls hose (A) and unscrew the intake
manifold. See g. 3 and g. 4.