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Husqvarna FE 501 2022 User Manual

Husqvarna FE 501 2022
168 pages
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OWNER'S MANUAL 2022
FE 450
FE 501
Art. no. 3402542en

Table of Contents

Questions and Answers:

Husqvarna FE 501 2022 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Displacement510.9 cc
Bore x Stroke95 mm x 72 mm
Compression Ratio12.75:1
Transmission6-speed
Fuel Capacity8.5 L
Front SuspensionWP XPLOR-USD, 48 mm
StarterElectric starter
ABSOptional
Rear SuspensionWP XPLOR
Fuel SystemElectronic Fuel Injection
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 220 mm
Wheelbase1485 mm

Summary

Safety Advice and Usage Guidelines

Understanding Misuse and Safety Precautions

Outlines what constitutes misuse and provides general safety instructions for operating the vehicle.

Safety Warnings and Safe Operation

Degrees of Risk and Warning Symbols

Explains hazard levels (Danger, Warning, Caution) and associated symbols for user safety.

Tampering and Safe Operation Guidelines

Warns against tampering with noise control systems and outlines safe riding practices.

Operational Safety and Protective Measures

Health Hazards and Protective Clothing

Details risks from exhaust gases and hot components, and emphasizes wearing protective gear.

Work Rules and Handling Precautions

Provides guidelines for performing work on the vehicle, including tool usage and part replacement.

Environmental Responsibility and Manual Usage

Owner's Manual Importance and Access

Stresses the importance of reading the manual and provides information on accessing digital and printed copies.

Important Notes on Warranty, Service, and Parts

Warranty Terms and Service Schedule

Outlines warranty conditions and the necessity of adhering to the service schedule for optimal performance.

Motorcycle Controls: Basic Operation

Motorcycle Controls: Switches and Buttons

Motorcycle Controls: Switches and Starting

Combination Switch and Indicator Lights

Combination Switch Modes and Indicator Meanings

Explains the different mapping modes of the combination switch and the function of various indicator lights.

Indicator Lights and Fuel Tank Operation

Braking, Parking, and Steering Lock

Steering Lock Operation

Combination Instrument Functions

Instrument Overview and Basic Settings

Introduces the combination instrument layout, activation, messages, and initial setup for units.

Combination Instrument: Time and Service Settings

Combination Instrument: Trip Data and Service Interval

Combination Instrument: Trip Meter Functions

Initial Vehicle Preparation and Safety

First Use Safety Warnings and Precautions

Covers critical safety advice for first-time use, including riding posture, weight limits, and brake system checks.

Riding Preparation and Engine Break-in

Control Adjustments and Break-in Procedure

Guides on adjusting controls, off-road riding tips, weight limits, and the engine break-in process.

Battery Performance and Difficult Conditions

Vehicle Preparation for Various Terrains

Pre-Ride Checks and Operation

Pre-Ride Inspections and Starting Procedures

Outlines essential checks before riding and the steps for starting the engine, including traction control.

Basic Riding Operations

Starting Off, Shifting, and Braking Techniques

Covers fundamental riding techniques for starting, gear shifting, and braking safely.

Braking and Parking Procedures

Parking, Transport, and Refueling

Fueling Procedures and Safety

Service Schedule and Required Maintenance

Service Intervals and Required Work Tasks

Details the service schedule based on operating hours and lists essential maintenance tasks.

Scheduled Maintenance and Recommended Tasks

Periodic Maintenance and Recommended Services

Lists further required and recommended maintenance tasks with their frequencies and intervals.

Maintenance Schedule Details

Shock Absorber Tuning: Compression Damping

Shock Absorber Tuning: High-Speed Damping

Shock Absorber Tuning: Rebound Damping

Chassis Measurement: Sag Adjustment

Chassis Measurement: Riding Sag

Shock Absorber Tuning: Spring Preload

Fork Tuning: Damping Adjustments

Chassis Service: Lift Stand and Fork Maintenance

Using Lift Stand and Bleeding Fork Legs

Covers procedures for safely lifting the motorcycle and bleeding air from the front fork legs.

Chassis Service: Fork Protection and Cleaning

Chassis Service: Fork Protector and Leg Removal

Chassis Service: Fork Leg Installation and Triple Clamp Removal

Chassis Service: Fender Installation and Shock Absorber Removal

Chassis Service: Shock Absorber Removal Steps

Chassis Service: Shock Absorber Installation

Chassis Service: Shock Absorber and Seat Removal

Air Filter System Maintenance

Air Filter Box Cover and Air Filter Service

Explains how to remove and install the air filter box cover and remove the air filter for inspection or replacement.

Air Filter Maintenance: Cleaning and Installation

Cleaning and Installing the Air Filter

Guides on cleaning and properly installing the air filter into its housing.

Air Filter System Cleaning

Fuel System Service: Fuel Tank Removal

Fuel System Service: Fuel Tank Removal Steps

Fuel System Service: Fuel Tank Installation

Drivetrain Maintenance: Chain Cleaning and Tension

Drivetrain Maintenance: Chain Tension Adjustment

Clutch System Maintenance: Fluid and Lever Adjustment

Hydraulic Clutch System Maintenance

Brake System: Hand Lever Adjustment

Brake System: Brake Disc Inspection

Checking Brake Disc Thickness and Condition

Details how to check the front and rear brake discs for wear, damage, and thickness.

Brake System: Front Brake Fluid Check

Checking Front Brake Fluid Level and Condition

Guides on checking the front brake fluid level and ensuring the fluid condition is adequate.

Brake System: Adding Front Brake Fluid

Procedure for Adding Front Brake Fluid

Provides instructions on how to safely add front brake fluid to the reservoir.

Brake System: Front Brake Lining Inspection

Checking Front Brake Lining Thickness and Damage

Details how to check the front brake linings for minimum thickness and any signs of damage.

Brake System: Front Brake Lining Replacement

Procedure for Changing Front Brake Linings

Guides on replacing the front brake linings, emphasizing safety and approved parts.

Brake System: Rear Brake Fluid Check

Checking Rear Brake Fluid Level and Condition

Guides on checking the rear brake fluid level and ensuring the fluid condition is adequate.

Brake System: Adding Rear Brake Fluid

Procedure for Adding Rear Brake Fluid

Provides instructions on how to safely add rear brake fluid to the reservoir.

Brake System: Rear Brake Lining Inspection

Checking Rear Brake Lining Thickness and Damage

Details how to check the rear brake linings for minimum thickness and any signs of damage.

Brake System: Rear Brake Lining Replacement

Procedure for Changing Rear Brake Linings

Guides on replacing the rear brake linings, emphasizing safety and approved parts.

Wheels and Tires: Front Wheel Removal

Wheels and Tires: Front Wheel Installation

Wheels and Tires: Rear Wheel Removal

Wheels and Tires: Rear Wheel Installation

Electrical System: 12-V Battery Removal

Procedure for Removing the 12-V Battery

Guides on safely disconnecting and removing the 12-V battery, including safety precautions.

Electrical System: 12-V Battery Installation

Procedure for Installing the 12-V Battery

Details the steps for correctly installing the 12-V battery and securing it.

Electrical System: Battery Charging and Installation

Charging the 12-V Battery Safely

Provides instructions for safely charging the 12-V battery, including precautions and specifications.

Electrical System: 12-V Battery Charging Details

Battery Charging Guidelines and Specifications

Details charging current, voltage, time, and temperature guidelines for the 12-V battery.

Electrical System: Fuse Management

Electrical System: Fuse Replacement

Lighting System: Headlight Aim Check

Lighting System: Headlight Range Adjustment

Cooling System: Antifreeze and Coolant Level

Checking Antifreeze Protection and Coolant Level

Details how to check the antifreeze concentration and the coolant level in the radiator.

Cooling System: Coolant Level and Draining

Checking Coolant Level and Draining Coolant

Guides on checking the coolant level and the procedure for draining the cooling system.

Cooling System: Coolant Refilling

Procedure for Refilling with Coolant

Provides instructions for refilling the cooling system with the correct coolant mixture.

Cooling System: Coolant Change

Procedure for Changing the Coolant

Details the complete process for changing the engine coolant, including draining and refilling.

Engine Tuning: Throttle Cable Play

Engine Tuning: Throttle Cable Adjustment

Engine Tuning: Throttle Response Mapping

Adjusting Throttle Response Characteristic Maps

Guides on changing the engine's throttle response characteristic map via the grip tube.

Engine Tuning: Mapping and Idle Speed

Changing Engine Mapping and Adjusting Idle Speed

Explains how to select engine mapping modes and adjust the idle speed.

Engine Tuning: Idle Speed and Throttle Valve

Engine Tuning: Throttle Valve Programming

Engine Service: Fuel Screen Replacement

Engine Service: Oil Level Check

Checking Engine Oil Level at Different Temperatures

Guides on checking the engine oil level when the engine is cold and at operating temperature.

Engine Service: Oil and Filter Change

Changing Engine Oil, Filter, and Cleaning Screens

Provides comprehensive instructions for changing the engine oil, oil filter, and cleaning oil screens.

Engine Service: Oil Change Procedure

Detailed Steps for Oil and Filter Replacement

Continues the engine oil and filter change process, including oil screen cleaning and parts reassembly.

Troubleshooting: Engine Starting and Power Issues

Diagnosing and Resolving Engine Starting Problems

Lists common engine faults related to starting and power, with possible causes and actions.

Troubleshooting: Engine Performance and Overheating

Diagnosing Engine Issues and Indicator Lamps

Covers troubleshooting for engine power loss, overheating, and malfunction indicator lamp warnings.

Troubleshooting: Electrical System Faults

Resolving Issues with Lights, Horn, and Fan

Addresses common electrical faults related to lights, horn, and radiator fan operation.

Diagnostic Blink Codes

Malfunction Indicator Lamp Blink Codes (Part 1)

Lists blink codes related to throttle valve, crankshaft, sensors, and coolant temperature.

Diagnostic Blink Codes (Continued)

Malfunction Indicator Lamp Blink Codes (Part 2)

Lists blink codes related to injectors, ignition coil, fuel pump, and sensors.

Technical Data: Engine Specifications

Technical Data: Engine Tightening Torques

Torque Specifications for Engine Components

Lists critical torque values for various engine screws, nuts, and bolts.

Technical Data: Torque Specs and Capacities

Technical Data: Fork and Shock Absorber Details

Technical Data: Chassis Torque Specifications

Torque Values for Chassis Fasteners

Lists torque specifications for various chassis components and fasteners.

Technical Data: Chassis Fastener Torque Specs

Chassis Component Torque Specifications

Continues the list of chassis component torque specifications.

Substances: Fluids and Lubricants

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