EasyManua.ls Logo

Husqvarna FE 501s 2023 User Manual

Husqvarna FE 501s 2023
162 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OWNER'S MANUAL 2023
FE 501s
Art. no. 3402640en

Table of Contents

Questions and Answers:

Husqvarna FE 501s 2023 Specifications

General IconGeneral
Displacement510.9 cc
Bore x Stroke95 mm x 72 mm
Compression Ratio12.75:1
Transmission6-speed
Final DriveChain
Front Brake260 mm disc
ABSYes
Front Tire90/90-21
Rear Tire140/80-18
StarterElectric
Engine TypeSingle-cylinder, 4-stroke
Fuel SystemElectronic Fuel Injection
Front SuspensionWP XPLOR
Rear SuspensionWP XPLOR
Fuel Capacity8.5 liters
Seat Height950 mm
FrameChromium-molybdenum

Summary

Means of Representation

Symbols and Formats Used

Explains symbols and typographical formats in the manual for better understanding.

Safety Advice

Vehicle Use, Safety, and Warnings

Defines intended use, covers safety advice, risks, labels, and protective gear.

Warranty, Defects, and Regulations

Details warranties, reporting defects, noise warnings, and consumer rights.

Operational Guidelines and Manual Use

Covers work rules, environmental impact, and the importance of the owner's manual.

Important Notes

Warranty, Service, and Customer Support

Details manufacturer warranty, service schedules, and customer service.

Fuel, Fluids, Parts, and Accessories

Notes on fuel, auxiliary substances, spare parts, and accessories.

View of Vehicle

Vehicle Component Identification

Illustrates and labels major components visible from front left and rear right views.

Serial Numbers

Locating Vehicle Identification and Key Numbers

Explains where to find VIN, type labels, key number, and engine/part numbers.

Controls

Handlebar Controls (Levers, Grips, Switches)

Describes clutch lever, brake lever, throttle, ignition, emergency OFF, start, horn, and light switches.

Turn Signals and Indicator Lights

Explains turn signal switch operation and the meaning of indicator lights.

Fuel Tank and Cold Start

Fuel Tank Filler Cap Operation

Details how to open and close the fuel tank filler cap safely.

Cold Start Button Function

Explains the function and use of the cold start button for cold engines.

Engine and Steering Controls

Idle Speed and Shift Lever

Covers adjusting idle speed and the operation of the shift lever.

Foot Brake, Side Stand, and Steering Lock

Details foot brake lever, side stand, and steering lock mechanisms.

Steering Lock Operation

Locking and Unlocking Steering

Provides step-by-step instructions for locking and unlocking the vehicle's steering.

Combination Instrument

Instrument Overview, Activation, and Messages

Explains the display layout, activation, and common messages like service due.

Setting Instrument Parameters

Covers setting units, clock, and service interval displays on the instrument.

Instrument Displays and Settings

Trip Distance and Speed Displays

Details how to view and reset speed, time, and trip distances (DST/DST2).

Average Speed, Operating Hours, and ODO

Explains how to view average speed, operating hours, and total distance covered.

Preparing for First Use

Initial Setup, Safety, and Rider Preparation

Provides advice on preparing for the first ride, rider safety, and vehicle checks.

Engine Break-in Procedure

Details the recommended procedure for running in the engine to ensure longevity.

Operating in Difficult Conditions

Cold Weather Battery Performance and General Preparation

Explains battery behavior in cold and general prep for difficult operating conditions.

Riding on Sand and Mud

Provides preparation steps for riding on dry sand and wet/muddy circuits.

Preparing for Specific Riding Environments

Riding on Wet Sand and Mud

Provides preparation steps for riding on wet sand and muddy terrain.

Operating in Varying Temperatures and Weather

High Temperatures, Slow Riding, and Cold Weather

Advises on preparing for hot conditions, slow riding, and cold weather/snow.

Riding Instructions

Pre-Ride Checks and Starting Procedure

Lists essential pre-ride checks and the correct procedure for starting the vehicle.

Starting Off and Shifting Gears

Explains how to start moving and perform gear shifts for smooth riding.

Braking and Parking

Braking Techniques and Safety

Covers proper braking application, efficiency, and safety warnings.

Stopping and Parking Procedures

Outlines safe methods for stopping and parking the motorcycle.

Transporting and Refueling

Secure Motorcycle Transport

Provides instructions and safety notes for transporting the motorcycle securely.

Fueling Safely and Correctly

Details the procedure and safety precautions for refueling the vehicle.

Service Schedule Overview

Understanding Service Intervals and Required Tasks

Explains service intervals and lists required maintenance tasks.

Recommended Maintenance Tasks

Lists additional recommended maintenance tasks beyond required services.

Tuning the Chassis

Basic Chassis Setup and Shock Absorber Damping

Covers adjusting chassis for rider weight and shock absorber compression damping.

Fork Damping and Sag Adjustments

Details fork damping adjustments and measuring rear wheel sag.

Suspension Sag Measurement

Checking Static and Riding Sag

Explains how to check static and riding sag of the shock absorber.

Shock Absorber Spring Preload

Adjusting Shock Absorber Spring Preload

Provides steps to adjust the spring preload of the shock absorber for proper sag.

Fork Settings and Adjustments

Adjusting Riding Sag and Basic Fork Settings

Guides on adjusting riding sag and checking basic fork settings.

Fork Damping Adjustments

Adjusting Fork Compression and Rebound Damping

Details how to adjust compression and rebound damping on the front fork legs.

Fork Preload and Handlebar Position

Adjusting Fork Spring Preload and Handlebar Positions

Guides on adjusting fork spring preload and handlebar mounting options.

Adjusting Handlebar Position

Modifying Handlebar Position

Provides detailed steps for adjusting the handlebar position, including safety warnings.

Chassis Service Procedures

Lift Stand Operation and Fork Bleeding

Explains lift stand use and how to bleed the fork legs.

Fork Maintenance and Protector Removal

Cleaning Fork Dust Boots and Removing Protectors

Guides on cleaning dust boots and removing fork protectors.

Fork Assembly and Disassembly

Installing Fork Legs and Removing Triple Clamp

Details steps for installing fork legs and removing the lower triple clamp.

Triple Clamp and Fork Installation

Installing Fork Legs and Lower Triple Clamp

Provides instructions for installing fork legs and the lower triple clamp.

Triple Clamp Installation

Installing Lower Triple Clamp

Guides on installing the lower triple clamp, including cleaning and greasing.

Steering Head Bearing Check

Checking Steering Head Bearing Play

Explains how to check for play in the steering head bearing and its importance.

Steering Head Bearing Adjustment

Adjusting Steering Head Bearing Play

Provides steps for adjusting the steering head bearing play to ensure smooth steering.

Steering Head and Front Fender Service

Lubricating Steering Head Bearing and Fender Removal

Details lubricating the steering head bearing and removing the front fender.

Front Fender and Shock Absorber Service

Installing Front Fender and Removing Shock Absorber

Guides on installing the front fender and removing the rear shock absorber.

Shock Absorber Installation

Installing the Rear Shock Absorber

Guides on carefully positioning and installing the rear shock absorber.

Seat Removal and Installation

Removing the Seat

Explains how to remove the motorcycle seat for access to components.

Seat Installation

Mounting the Seat

Provides instructions for correctly mounting the motorcycle seat.

Air Filter Box and Filter Maintenance

Air Filter Box Cover and Filter Removal

Details steps for removing the air filter box cover and the air filter.

Air Filter Care

Installing and Cleaning Air Filter and Box

Guides on installing and cleaning the air filter and box, warning against fuel use.

Side Cover Removal

Removing the Right Side Cover

Provides steps for removing the right side cover of the motorcycle.

Side Cover and Exhaust System Service

Installing Side Cover and Removing Main Silencer

Guides on installing the side cover and removing the main silencer.

Installing Main Silencer and Spark Arrestor Cleaning

Details installing the main silencer and cleaning the spark arrestor.

Silencer Filling Replacement

Replacing Main Silencer Filling

Details how to change the glass fiber yarn filling in the main silencer.

Fuel System Service

Removing the Fuel Tank

Guides on safely removing the fuel tank, covering fuel hazards and procedures.

Fuel Tank Installation

Installing the Fuel Tank

Provides steps for installing the fuel tank, including fuel hazards.

Chain Maintenance

Checking Chain Dirt and Cleaning the Chain

Explains checking chain dirt and the procedure for cleaning the drive chain.

Chain Tension Management

Checking and Adjusting Chain Tension

Explains how to check and adjust chain tension and align the rear wheel.

Sprocket and Chain Guide Inspection

Checking Chain, Sprockets, and Guide

Details how to check wear on the chain, sprockets, and chain guide.

Frame, Link Fork, and Cable Routing Checks

Inspecting Frame, Link Fork, and Throttle Cables

Guides on inspecting the frame, link fork, and throttle cable routing.

Handlebar Grip Inspection

Checking Rubber Grips and Fixed Grip Screw

Guides on inspecting handlebar grips and ensuring the fixed grip screw is seated.

Clutch Control Adjustment and Fluid

Adjusting Clutch Lever Position and Checking Fluid Level

Explains adjusting clutch lever and checking hydraulic clutch fluid.

Hydraulic Clutch Fluid and Engine Guard

Changing Hydraulic Clutch Fluid and Removing Engine Guard

Details changing clutch fluid and removing the engine guard.

Engine Guard Installation

Installing the Engine Guard

Guides on attaching and tightening the engine guard.

Brake System Checks and Adjustments

Adjusting Hand Brake Lever and Checking Brake Discs

Details adjusting hand brake lever and checking brake disc wear.

Front Brake Fluid Management

Covers checking and adding front brake fluid.

Front Brake Lining Inspection

Checking Front Brake Linings

Guides on checking minimum thickness and condition of front brake linings.

Front Brake Lining Replacement

Changing Front Brake Linings

Details the process for changing front brake linings, including warnings.

Foot Brake Lever Check and Rear Brake Fluid

Checking Foot Brake Lever Free Travel

Explains how to check and ensure proper free travel for the foot brake lever.

Checking and Adding Rear Brake Fluid

Covers checking and adding rear brake fluid.

Rear Brake Lining Management

Checking and Changing Rear Brake Linings

Guides on checking and changing rear brake linings.

Wheels and Tires

Front Wheel Removal and Installation

Guides on removing and installing the front wheel, including brake caliper steps.

Rear Wheel Service

Removing and Installing the Rear Wheel

Explains how to remove and install the rear wheel, including chain tension.

Tire Inspection and Pressure

Checking Tire Condition and Pressure

Covers checking tires for wear, tread depth, age, and correct pressure.

Spoke Tension and Tire Management

Checking Spoke Tension

Details how to check spoke tension and identify unevenness.

Electrical System Components

12-V Battery Removal and Installation

Provides steps for safely removing and installing the 12-V battery.

Battery Charging Procedures

Details the procedure for charging the 12-V battery, including safety and battery life tips.

Fuse Replacement

Changing Main and Individual Fuses

Explains how to replace the main fuse and fuses for electrical consumers.

Headlight Assembly and Bulb Replacement

Removing and Installing Headlight Assembly

Guides on removing and installing the headlight mask and headlight.

Changing Headlight Bulb

Provides steps for replacing the headlight bulb, warning about reflector contact.

Turn Signal and Headlight Setting

Changing Turn Signal Bulb and Checking Headlight Alignment

Guides on replacing turn signal bulbs and checking headlight alignment.

Adjusting Headlight Range

Details how to adjust the headlight range for optimal beam pattern.

Instrument Battery and Diagnostics

Changing Combination Instrument Battery

Provides steps for replacing the battery in the combination instrument.

Locating Diagnostics Connector

Indicates the location of the diagnostics connector under the seat.

Cooling System Management

Cooling System Overview and Coolant Level Check

Explains the cooling system and how to check coolant level and antifreeze.

Coolant Drainage and Refilling

Details procedures for draining and refilling the coolant, with safety warnings.

Changing the Coolant

Coolant Change Procedure

Details the process for changing the engine coolant, including safety warnings.

Engine Tuning - Throttle and Idle Controls

Throttle Cable Play Adjustment

Explains how to check and adjust throttle cable play for correct operation.

Idle Speed Adjustment

Guides on adjusting the engine's idle speed to the specified value.

Engine Tuning - Throttle Response and Valve Position

Adjusting Throttle Response Map

Details how to change the throttle response by altering the guide plate.

Programming Throttle Valve Position

Covers reprogramming the throttle valve position if detected by the control unit.

Shift Lever Adjustment

Checking and Adjusting Shift Lever Position

Explains checking and adjusting the shift lever's basic position for proper gear changes.

Engine Service - Fuel System

Changing the Fuel Screen

Details the procedure for changing the fuel screen, including safety and coupling cleaning.

Engine Oil and Filter Service

Checking Engine Oil Level

Explains how to check the engine oil level when cold and at operating temperature.

Changing Engine Oil and Filter

Provides steps for changing engine oil, filter, and cleaning oil screens.

Adding Engine Oil

Adding Engine Oil

Guides on adding engine oil to the correct level, warning about oil quality.

Cleaning and Care

Cleaning the Motorcycle

Provides instructions for cleaning the motorcycle, warning about pressure washers and direct water jets.

Winter Operation Preparation

Winter Operation Checks and Maintenance

Covers checks and maintenance for vehicles used in winter, protecting against salt.

Vehicle Storage

Storing the Motorcycle

Details steps for long-term storage, including fuel, battery, and protection.

Post-Storage Preparation

Preparing for Use After Storage

Outlines checks and maintenance needed before using the motorcycle after storage.

Troubleshooting Guide

Engine Starting and Running Issues

Addresses faults like engine not cranking, not starting, and dying during trips.

Engine Performance and Overheating Problems

Covers engine issues such as low power, overheating, and high oil consumption.

Electrical System and Indicator Faults

Addresses battery discharge, fuse issues, and instrument malfunctions.

Technical Data - Engine

Engine Specifications

Lists detailed specifications for the engine, including displacement, bore, stroke, and lubrication.

Technical Data - Engine Torques

Engine Component Tightening Specifications

Provides torque specifications for various engine components during assembly.

Technical Data - Capacities

Fluid Capacities (Engine Oil, Coolant)

Lists the required capacities for engine oil and coolant.

Technical Data - Chassis Specifications

Chassis and Suspension Details

Covers frame type, fork, shock absorber, and suspension travel specifications.

Technical Data - Electrical System

Electrical System Components and Ratings

Lists specifications for the battery, fuses, lights, and indicators.

Technical Data - Tires and Fork

Tire Specifications

Details front and rear tire sizes, types, and pressure recommendations.

Fork Specifications and Adjustments

Lists fork article number, damping, and spring preload settings.

Technical Data - Shock Absorber

Shock Absorber Specifications and Settings

Lists shock absorber article number, damping, spring rate, and sag measurements.

Technical Data - Chassis Tightening Torques

Chassis Component Torque Specifications

Provides torque values for various chassis components during assembly.

Substances and Fluids

Brake Fluid, Coolant, and Engine Oil Specifications

Details specifications for brake fluid, coolant, and engine oil.

Specialized Fluids and Fuel

Fork Oil, Shock Absorber Fluid, and Fuel Requirements

Lists specifications for fork oil, shock absorber fluid, and fuel types.

Auxiliary Substances and Lubricants

Cleaning Agents, Greases, and Sprays

Lists recommended cleaners, greases, and sprays for maintenance.

Protective and Cleaning Products

Lists recommended products for paint, metal, plastic care, and general cleaning.

Universal Oil Spray

Universal Oil Spray Recommendations

Lists recommended universal oil sprays for lubrication.

Standards and Specifications

JASO T903 MA2 and SAE Standards

Explains JASO T903 MA2 for oils and SAE classification for viscosity.

Index of Special Terms

OBD (On-board diagnosis) Definition

Defines OBD as a vehicle system monitoring electronics parameters.

List of Abbreviations

Common Abbreviations Used

Lists common abbreviations used in the manual with their meanings.

List of Symbols and Indicators

Warning Symbols (Yellow/Orange)

Explains yellow/orange symbols indicating errors or warnings requiring intervention.

Information Symbols (Green/Blue)

Explains green/blue symbols providing informational feedback on vehicle status.

Related product manuals