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Super 104
HUSTLER Super 104 General Service Manual
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REV B
6-8
125816
Center Deck T
o Side Deck Belt Routing & T
ensioning
NOTE:
1.
Spring length after tension
ing new belt. Measured from one end of
the spring to the other
end with deck set at 3¼” (82.6
mm)
cut height.
2.
Route belts as shown.
Figure
6-16
Spring length after
tensioning new belt
6.0” ± 0.25”
(152 m
m ± 6.3 mm)
Adjusting nut
Jam nut
Idler spring
Detail A
Detail B
Idler spring
Jam nut
Adjusting nut
See Detail A
See Detail B
43
45
Table of Contents
Table of Contents
3
General Information
5
Hustler Service Program
5
Maintenance Introduction
5
Warranty
5
Safety
7
Safe Servicing Practices
7
Pre-Operation Precautions
7
Operation Precautions
8
Operate Machine Safely
8
General Maintenance Precautions
8
Maintenance Precautions
9
Torque
11
Standard Torques
11
Special Torques
11
Power Unit Maintenance
13
Steering Adjustments
13
Park Brake Adjustment
17
Belts
18
Hydraulic Pump Belt Adjustment
18
Hydraulic System
18
Checking the Deck Lift Circuit Pressure
19
Test Procedure for DDC20 Pump
21
New or Rebuilt DDC20 Pump Startup Procedure
22
Warner Clutch Re-Gap Adjustment Procedures
24
Caster Fork Tapered Bearings Replacement
27
Tapered Wheel Bearing Replacement
28
Tires
30
Engine Maintenance
31
General Engine Maintenance
31
Engine Oil and Filter
31
Engine Air Filter
32
Fuel Evaporation System Filter
34
Fuel & Evaporative System Line Routings
34
Engine RPM Settings
36
Deck Adjustments
37
Deck Leveling
37
Blades
40
Belts
42
Center Deck Belts Adjustment
42
Side Deck Belt Adjustment
42
Deck Troubleshooting
42
Electrical
45
Maintenance
49
Maintenance Locator Chart
51
Troubleshooting
55
Deck Zone Chart
59
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HUSTLER Super 104 Specifications
General
Brand
HUSTLER
Model
Super 104
Category
Lawn Mower
Language
English
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